To help our cutsomers to get familiar with our pad printing machine and help beginners to use this machine quickly and smoothly, we specially edit the technique and tips on using this pad printing machine. Hope these materials can be useful for you.
Tips 1:
How to make the cliche plate:
http://www.dingword.com/index.php?option=com_content&view=article&id=174%3Apolymer-palte-making-process-illustration&catid=46%3Apad-printing&Itemid=87&lang=en
Tips 2:
How to intsall the ceremic ring for sealed ink cup pad printer :
http://www.dingword.com/index.php?option=com_content&view=article&id=175%3Aceramic-ring-and-ink-installing-illustration-&catid=46%3Apad-printing&Itemid=87&lang=en
Tips 3:
Why my plate is not hard enough after exposing:
http://www.dingword.com/index.php?option=com_content&view=article&id=225%3Awhy-my-plate-is-not-hard-enough-after-uv-exposing&catid=46%3Apad-printing&Itemid=87&lang=en
Hope you can get on your business smoothly.
www.dingword.com
2012年6月6日星期三
2012年5月1日星期二
Compare between inkwell pad printer and sealed ink cup pad printer
Compare between inkwell pad printer and sealed ink cup pad printer:
Sealed ink cup pad printer has the sealed ink cup which can keep the ink not dry after pad printing-job done. Users can use the ink next time even if you do not clean the remaining ink.
However, the inkwell pad printer does not have the sealed cup and the ink will be dry after pad printing job done. Users need to clean the ink after pad printing process and add new ink in next time printing.
In price, the inkwell pad printer is cheaper than sealed ink cup pad printer.
More information about pad printer, please visit our webiste: www.dingword.com
Sealed ink cup pad printer has the sealed ink cup which can keep the ink not dry after pad printing-job done. Users can use the ink next time even if you do not clean the remaining ink.
However, the inkwell pad printer does not have the sealed cup and the ink will be dry after pad printing job done. Users need to clean the ink after pad printing process and add new ink in next time printing.
In price, the inkwell pad printer is cheaper than sealed ink cup pad printer.
More information about pad printer, please visit our webiste: www.dingword.com
Basics about pad printing and pad printer
Pad printing is an indirect offset (gravure) printing process that involves an image being transferred from the printing plate (cliche) via a silicone pad onto a substrate (surface to be printed). There are two common methods used in inking the plates: the open inkwell system and the sealed ink cup (also known as closed cup) system.
Open ink well systems (older technology) use a trough (ink well) for the ink supply, located behind the printing plate. A flood bar pushes a pool of ink over the plate, and a doctor blade removes the ink from the plate surface, leaving ink on the etched plate area ready for the pad to pick up.
Sealed ink cup systems (latest technology) employ a sealed container (ink cup), which acts as the ink supply, flood bar and doctor blade all in one. A ceramic ring with a highly polished working edge provides the seal against the printing plate.
The Printing Pads are three dimensional objects typically molded of silicone rubber. They function as a transfer vehicle, picking up ink from the printing plate, and transferring it to the part (substrate). They vary in shape depending on the application. There are three main shape groups: "round pads", long narrow pads called "bar pads", and miscellaneous shapes (square, rectangular, etc.) called "loaf pads". Within each group there are three size categories: small, medium, and large size pads. It is also possible to engineer custom-shaped pads to meet special application requirements.
The Image Plates are used to contain the desired artwork "image" etched in its surface. Their function is to hold ink in this etched cavity, allowing the pad to pick up this ink as a film in the shape of the artwork, which is then transferred to the substrate. There are two main types of printing plate materials: photopolymer and steel. Photopolymer plates are the most popular, providing a good do-it-yourself option. These are typically used in short to medium production runs. Steel plates come in two choices: thin steel for medium to long runs, and thick steel for very long runs. Both steel plate types are generally processed by the plate supplier as it involves the use of specialized equipment.
The Ink is used to mark or decorate parts. It come in different chemical families to match the type of material to be printed (please consult the substrate compatibility chart for selection). Pad printing inks are "solvent-based" and require mixing with additives at the time of use. They typically dry to the touch in seconds although complete drying (cure) might take a substantially longer period of time. Climatic conditions will significantly affect the performance of any pad printing ink, please bear this in mind when planning the location of your pad printer. Always consult Federal, State and local regulations regarding proper handling, storage and disposal of inks.
The Substrate is the technical name used to address any parts or materials to be printed. As explained in the "Inks" section above, it is critical to match substrates and ink series as to their chemical compatibility. Typically you will need a "jig" or "fixture" to hold and support your substrate in order to ensure good quality printing. Note that substrates need to be clean and free from surface contamination to allow proper ink adhesion.
This introduction to pad printing serves to provide the press operator with a basic working knowledge of pad printing, the pad printing process and the key elements of pad printing. More in-depth knowledge can be obtained by consulting with your operator's manual, watching our training videos, reading through the additional information contained in these pages and through the process of gaining experience.
Know more about pad printing and pad printer, visit our website: www.dingword.com
Open ink well systems (older technology) use a trough (ink well) for the ink supply, located behind the printing plate. A flood bar pushes a pool of ink over the plate, and a doctor blade removes the ink from the plate surface, leaving ink on the etched plate area ready for the pad to pick up.
Sealed ink cup systems (latest technology) employ a sealed container (ink cup), which acts as the ink supply, flood bar and doctor blade all in one. A ceramic ring with a highly polished working edge provides the seal against the printing plate.
The Printing Pads are three dimensional objects typically molded of silicone rubber. They function as a transfer vehicle, picking up ink from the printing plate, and transferring it to the part (substrate). They vary in shape depending on the application. There are three main shape groups: "round pads", long narrow pads called "bar pads", and miscellaneous shapes (square, rectangular, etc.) called "loaf pads". Within each group there are three size categories: small, medium, and large size pads. It is also possible to engineer custom-shaped pads to meet special application requirements.
The Image Plates are used to contain the desired artwork "image" etched in its surface. Their function is to hold ink in this etched cavity, allowing the pad to pick up this ink as a film in the shape of the artwork, which is then transferred to the substrate. There are two main types of printing plate materials: photopolymer and steel. Photopolymer plates are the most popular, providing a good do-it-yourself option. These are typically used in short to medium production runs. Steel plates come in two choices: thin steel for medium to long runs, and thick steel for very long runs. Both steel plate types are generally processed by the plate supplier as it involves the use of specialized equipment.
The Ink is used to mark or decorate parts. It come in different chemical families to match the type of material to be printed (please consult the substrate compatibility chart for selection). Pad printing inks are "solvent-based" and require mixing with additives at the time of use. They typically dry to the touch in seconds although complete drying (cure) might take a substantially longer period of time. Climatic conditions will significantly affect the performance of any pad printing ink, please bear this in mind when planning the location of your pad printer. Always consult Federal, State and local regulations regarding proper handling, storage and disposal of inks.
The Substrate is the technical name used to address any parts or materials to be printed. As explained in the "Inks" section above, it is critical to match substrates and ink series as to their chemical compatibility. Typically you will need a "jig" or "fixture" to hold and support your substrate in order to ensure good quality printing. Note that substrates need to be clean and free from surface contamination to allow proper ink adhesion.
This introduction to pad printing serves to provide the press operator with a basic working knowledge of pad printing, the pad printing process and the key elements of pad printing. More in-depth knowledge can be obtained by consulting with your operator's manual, watching our training videos, reading through the additional information contained in these pages and through the process of gaining experience.
Know more about pad printing and pad printer, visit our website: www.dingword.com
Starting a Pad Printing Business
Have you ever wondered about pad printing? In theory, it’s a basic process of transferring two-dimensional images into three-dimensional objects. In actual practice, there are numerous variables affecting machine performance, productivity, and image quality.
Moreover, printing substrate, print speed, doctor blade, ink, and plate should also be considered. We can show you how to start a Pad printing business here.
Arguably, one of the versatile printing machines today is a pad printer. pad printing is not only constrained to specific materials or flat surfaces, in fact, these machines can print into diverse products such as pens, calculators, clocks, mobile phones, watches, golf balls, and thousands of everyday items. You can pad print into any shape of product and virtually into any substrate material.
Pad Printing Business Guide
Printing into various promotional products can be a lucrative and exciting business. All you need is good quality printing equipment that is reliable, upgradeable, versatile, and easy to use. You can find different kinds of pad printers in the market today.
Pad printing is extensively used not only in promotional product printing but in industrial marking as well. Since there is a huge growth in promotional and corporate gifts, you can advertise your business to retail and wholesale clients at the same time. You may be concerned that this is a complex skill to learn but it will not be so if you choose a machine that has high quality training tools to help your business run in no time.
Startup a Pad Printing Business
Truly, the most important part of starting a pad printing business is the machine that you will use for creating the finished products. Here are some considerations for you to ensure that you are maximizing the supplies and equipments available for you:
Printing Subtrates – the material or substrate of the item where you will print on should be fully understood. Different subtrates use various inks for wear-resistance and adhesion.
Press Adjustments – automated machines have separate adjustments or control for ink impression and pickup. It’s prudent to start with light pressure and slow speed settings, increasing as needed.
Doctor Blade Preparation & Care – doctor blades are used to remove the ink from the surface of the plate; therefore, this should not contain cracks or nicks to prevent plate damage. Always clean them thoroughly.
Printing Pads – in many standard configurations, silicone printing pads may be custom manufactured in order to suit your need. They come in different hardness levels.
Ink Formulation – use the ink that’s specially formulated for the substrate you’re printing on. It’s also important to follow directions to achieve drying properties and optimal adhesion.
Pad Printing Plates – the aluminum photo-polymer plates are easy to use and inexpensive. On the other hand, machine engraved metal plates can be more expensive but they can easily handle high volume projects.
Know more about pad printing business, visit our website: www.dingword.com
Moreover, printing substrate, print speed, doctor blade, ink, and plate should also be considered. We can show you how to start a Pad printing business here.
Arguably, one of the versatile printing machines today is a pad printer. pad printing is not only constrained to specific materials or flat surfaces, in fact, these machines can print into diverse products such as pens, calculators, clocks, mobile phones, watches, golf balls, and thousands of everyday items. You can pad print into any shape of product and virtually into any substrate material.
Pad Printing Business Guide
Printing into various promotional products can be a lucrative and exciting business. All you need is good quality printing equipment that is reliable, upgradeable, versatile, and easy to use. You can find different kinds of pad printers in the market today.
Pad printing is extensively used not only in promotional product printing but in industrial marking as well. Since there is a huge growth in promotional and corporate gifts, you can advertise your business to retail and wholesale clients at the same time. You may be concerned that this is a complex skill to learn but it will not be so if you choose a machine that has high quality training tools to help your business run in no time.
Startup a Pad Printing Business
Truly, the most important part of starting a pad printing business is the machine that you will use for creating the finished products. Here are some considerations for you to ensure that you are maximizing the supplies and equipments available for you:
Printing Subtrates – the material or substrate of the item where you will print on should be fully understood. Different subtrates use various inks for wear-resistance and adhesion.
Press Adjustments – automated machines have separate adjustments or control for ink impression and pickup. It’s prudent to start with light pressure and slow speed settings, increasing as needed.
Doctor Blade Preparation & Care – doctor blades are used to remove the ink from the surface of the plate; therefore, this should not contain cracks or nicks to prevent plate damage. Always clean them thoroughly.
Printing Pads – in many standard configurations, silicone printing pads may be custom manufactured in order to suit your need. They come in different hardness levels.
Ink Formulation – use the ink that’s specially formulated for the substrate you’re printing on. It’s also important to follow directions to achieve drying properties and optimal adhesion.
Pad Printing Plates – the aluminum photo-polymer plates are easy to use and inexpensive. On the other hand, machine engraved metal plates can be more expensive but they can easily handle high volume projects.
Know more about pad printing business, visit our website: www.dingword.com
Start pad printing business from only $720
Start Your Own Pad Printing Business in Just $ 720 ? Is it possible? Yes, you can realize it from Dingword. Pad Printing is a process that utilizes a rubber pad to transfer an image from a plate onto the substrate. Due to the flexible nature of the rubber pad we can transfer image onto any irregular shaped surfaces.
We offer complete pad printing business start up kits from $720 to more.
This $720 pad printing business start up kit includes:
1. Manual sealed ink cup pad printer
2. UV plate maker
3. Pad printing rubber pads
4. Pad printing polymer plates
5. Inkjet printable films
You only need to buy the pad printing ink in your local market, you can start your own pad printing business. You can start it by home-based or a workshop.
Know more about the business, visit our website: www.dingword.com
We offer complete pad printing business start up kits from $720 to more.
This $720 pad printing business start up kit includes:
1. Manual sealed ink cup pad printer
2. UV plate maker
3. Pad printing rubber pads
4. Pad printing polymer plates
5. Inkjet printable films
You only need to buy the pad printing ink in your local market, you can start your own pad printing business. You can start it by home-based or a workshop.
Know more about the business, visit our website: www.dingword.com
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