How to Start Your Own Screen Printing Business
If you have your heart set on starting your own screen printing business, the amount of difficulties you face in the initial stages should not bother you. At the end of the day, the benefits of starting your own Screen-printing business will outweigh all of your teething troubles. The screen printing industry is on a growing path, and fresh opportunities are being available for new entrants every day. If you plan carefully, you should have little trouble in setting up a successful business of your own. Of course you have to be hard-working and if luck be kind to you there should be no looking back. In order to start your own screen printing business, all you need is a few thousand dollars up front, and a little space in the basement. Many success stories in the screen printing business began exactly in this manner.
It is obvious that you will need kits to start your own screen printing business. A number of suppliers will be eager to supply you easy-to-use printing kits and setup packages to help you get started. They will also offer you after-sales service and technical support to solve any problems. You have to compare the prices and quality of the products offered by these companies before making your final choice.
When you decide to start your own screen printing business, you must chalk out a business plan for yourself. Write down your ideas on paper and ruthlessly evaluate them to find out if they will work. An honest assessment will only help your business.
Ask yourself if there is a need for the product that you are going to produce. Also find out if there is somebody else who is taking care of your potential customers. Think carefully if you can overcome competition, if any, by offering lower prices or more timely delivery.
As a preparatory measure, try to identify your potential customers. Find out if they are satisfied with what they are getting from your competition. It is extremely tough to lure away a customer from a supplier when a close relationship has formed between them over the years. So, try to understand why your customers should want to use you over the competition, and chalk out strategies to bring them to your fold.
Form a clear idea in your mind about adequate funding. A second mortgage or a savings account may not always be enough to start your business. Imagine a worst-case scenario and target your funds accordingly. If your business plan is sound enough that takes this number into account and projects a profitable business, getting funds may not be that difficult. You can take the help of website calculators that enable you to punch in your startup costs, the price at which you expect to sell your product and your overhead expenses in order to predict your break-even point. It is not a bad idea to buy some software packages for developing your business plans. The money you spend on them may well translate into a professional business plan that could net you the bank loan you need to start your screen printing business. And remember, many investors may agree to finance you if your business plan is promising. Or, you can seek loans from the Small Business Administration or financial institutions. Their approval will depend on the merits of your business plan. Once you get the idea, start your own screen printing business.
2012年6月27日星期三
Tips To Improve Screen Printing Quality
Tips To Improve Screen Printing Quality
Ink Quality: The consistency of ink is a critical factor in the quality of screen printing. Inks can be classified as stiff or loose depending on their consistency. Some printers try to adjust the squeegee angle and pressure to compensate for the consistency of ink. This is likely to make the screen printing process much more difficult and if the process is manual, can even lead to carpel tunnel syndrome or sore joints. The correct way to modify the way an ink prints is by using two products known as soft hand clear or extender base and curable reducer. The soft hand clear is used to adjust the pigmentation in the ink. In addition to adjusting the percentage of pigment in the ink, the soft hand clear also makes the ink more creamy and easier to screen print. The soft hand clear ink requires less squeegee pressure than regular ink and hence improves screen printing quality. Curable reducer changes the adhesive quality of the ink and can be used anywhere from 2-4% to 10% depending on its texture. The curable reducer allows the ink to shear easily and thus print better. Thus it is important to modify the inks as required so that you not only screen print easier and faster but also save ink and get better registration.
Screens: The rule of thumb with screens and meshes is that the tighter they are, the better the quality of output. The benefits of a tight mesh include a decreased likelihood of the mesh moving out of registration during printing and lesser chances of one color bleeding into another. Tight screens also offer lower resistance when pulling the squeegee thereby reducing labor and cutting the ink cleanly. A tight mesh also deposits the ink evenly onto the substrate. A soft mesh may have deposits of ink towards the edges thus printing with more ink in the center and less towards the corners. The uneven deposit of ink results in lowered printing quality. Squeegee: It is vital that the blade of the squeegee is straight and sharp. The squeegee should be sharpened every day if need be to allow for even spreading of the ink.
Press: To get good quality screen printing, the platen must never move during printing. Even if you do everything else right and the platen shifts, the quality of the print will suffer. Also the color arm must not deflect when it in or out of the registration gate.
Curing: You cannot substitute the amount of time that the ink is cured for by increasing the heat. Sometimes inks need to be cured at lower heat for longer time for the ink to fuse with the fabric and get a full cure. Thus, keep these tips in mind when screen printing to ensure high quality screen printing.
Ink Quality: The consistency of ink is a critical factor in the quality of screen printing. Inks can be classified as stiff or loose depending on their consistency. Some printers try to adjust the squeegee angle and pressure to compensate for the consistency of ink. This is likely to make the screen printing process much more difficult and if the process is manual, can even lead to carpel tunnel syndrome or sore joints. The correct way to modify the way an ink prints is by using two products known as soft hand clear or extender base and curable reducer. The soft hand clear is used to adjust the pigmentation in the ink. In addition to adjusting the percentage of pigment in the ink, the soft hand clear also makes the ink more creamy and easier to screen print. The soft hand clear ink requires less squeegee pressure than regular ink and hence improves screen printing quality. Curable reducer changes the adhesive quality of the ink and can be used anywhere from 2-4% to 10% depending on its texture. The curable reducer allows the ink to shear easily and thus print better. Thus it is important to modify the inks as required so that you not only screen print easier and faster but also save ink and get better registration.
Screens: The rule of thumb with screens and meshes is that the tighter they are, the better the quality of output. The benefits of a tight mesh include a decreased likelihood of the mesh moving out of registration during printing and lesser chances of one color bleeding into another. Tight screens also offer lower resistance when pulling the squeegee thereby reducing labor and cutting the ink cleanly. A tight mesh also deposits the ink evenly onto the substrate. A soft mesh may have deposits of ink towards the edges thus printing with more ink in the center and less towards the corners. The uneven deposit of ink results in lowered printing quality. Squeegee: It is vital that the blade of the squeegee is straight and sharp. The squeegee should be sharpened every day if need be to allow for even spreading of the ink.
Press: To get good quality screen printing, the platen must never move during printing. Even if you do everything else right and the platen shifts, the quality of the print will suffer. Also the color arm must not deflect when it in or out of the registration gate.
Curing: You cannot substitute the amount of time that the ink is cured for by increasing the heat. Sometimes inks need to be cured at lower heat for longer time for the ink to fuse with the fabric and get a full cure. Thus, keep these tips in mind when screen printing to ensure high quality screen printing.
Tips on Buying Screen Printing Equipment
Tips on Buying Screen Printing Equipment
If you are looking to set up your own screen printing unit, whether for commercial purposes or personal use, you will need to invest in some basic screen printing equipment. A manual printing press, a flash curing unit and a conveyor dryer are some pieces of screen printing equipment that you will need.
Here are some tips on helping you select the best screen printing equipment for your use.
Selecting A Manual Printing Press
There are a wide variety of printing presses in the market. It can be pretty difficult to pick one. Keep in mind the following things when shopping for a manual printing press and you should be able to make a good choice.
Buy a six-color or four-color press: Depending on your requirements look to buy a six-color or four-color press. If you are setting up a small unit for specific purposes only, then a four-color press should suffice. However, if you are looking to use the press for commercial uses, it will be better to spend a little extra and buy the six-color press to keep pace with competition.
Ensure that the press is sturdy. Buying a really sturdy press can drive the cost a little higher but it will be worth it in the end. If the center arm that holds the shirtboard is not sturdy and bends or bows, the print quality will be compromised.
Micro adjustment can really help speed things up and better the print quality. Not an essential requirement but very desirable.
Look for a press that says "All Heads Down". This means that you have six printing heads over six printing stations and can have more than one person print at the same time. This will allow you to multiply your production many times over with just one press.
Selecting A Flash Curing
A flash curing unit is the same heater that is used in a conveyor dryer except it does not have the conveyor or tunnel. Since flash curing units use infrared rays that only cure the surface they touch and do not heat the air around it, a tunnel is not absolutely essential. The flash curing unit will work equally well without the tunnel.You can get a cure in just a few seconds with a flash curing unit and hence the name - flash or spot curing unit.
Depending on the usage decide on the size of the heater. If you plan to use it only for a specific purpose and a specific size of prints then you can choose a smaller heater measuring 16" x 16". However, for commercial purposes something in the range of 24" x 24" is really required.
Invest in a sturdy stand if you want to avoid tipping over the heater. Good large wheels on the stand are also a great idea because you are invariably moving the heater around.
Get a heater with the automatic cycle feature. It will more than pay for itself by saving you curing time and a lot of trouble wondering whether the print has been cured or not.
Some manufacturers promote a heat controller but most printers tend to run their units on full heat anyways. So pay for this only if you are sure you want to use it.
Selecting A Conveyor Dryer
If you are looking to print large quantities of t-shirts or merchandise with your screen printing unit, then a conveyor dryer is a must. A flash dryer can generally handle a few dozen t-shirts a week comfortably. But for greater quantities, you need to upgrade to a conveyor dryer.
Decide on the conveyor size depending on your requirements. A 6' to 8' long dryer with a 24" conveyor can generally handle about 8-12 dozen shirt an hour. If you increase that to a 8' to 10' dryer with a 30" conveyor you can cure almost twice the number of shirts.
Look for adjustable heater height so that by lowering the height you can get the ink to dry faster and yet accommodate taller products through the dryer when needed.
Look for a dryer that is easy to maintain and find spare parts for. Some of the larger, fancier dryers are so fancy that it can take days to get them apart, fix the part and restart them. This can cost you good money. Try buying a dryer under warranty or sign up an annual maintenance contract.
Forced air feature is good if you plan to print with air-dry inks used for towels and non-textiles.
Thus, you must decide on the output you expect from your screen printing equipment to help you buy the right equipment. Also, keep in mind your expansion plans when buying the unit so that you don't have to reinvest in expensive screen printing equipment too soon.Screen printing is an extremely affordable method of printing and hence very popular. However. sometimes because it is so economical people associate the low cost with low quality. That is not necessarily true. Screen printing can give fantastic results. However it is important to go to a screen printing expert who knows what he is doing. Here are some tips for screen printing that you can use on DIY projects. These tips will also come handy when you need to evaluate potential screen printers for your screen printing needs.
If you are looking to set up your own screen printing unit, whether for commercial purposes or personal use, you will need to invest in some basic screen printing equipment. A manual printing press, a flash curing unit and a conveyor dryer are some pieces of screen printing equipment that you will need.
Here are some tips on helping you select the best screen printing equipment for your use.
Selecting A Manual Printing Press
There are a wide variety of printing presses in the market. It can be pretty difficult to pick one. Keep in mind the following things when shopping for a manual printing press and you should be able to make a good choice.
Buy a six-color or four-color press: Depending on your requirements look to buy a six-color or four-color press. If you are setting up a small unit for specific purposes only, then a four-color press should suffice. However, if you are looking to use the press for commercial uses, it will be better to spend a little extra and buy the six-color press to keep pace with competition.
Ensure that the press is sturdy. Buying a really sturdy press can drive the cost a little higher but it will be worth it in the end. If the center arm that holds the shirtboard is not sturdy and bends or bows, the print quality will be compromised.
Micro adjustment can really help speed things up and better the print quality. Not an essential requirement but very desirable.
Look for a press that says "All Heads Down". This means that you have six printing heads over six printing stations and can have more than one person print at the same time. This will allow you to multiply your production many times over with just one press.
Selecting A Flash Curing
A flash curing unit is the same heater that is used in a conveyor dryer except it does not have the conveyor or tunnel. Since flash curing units use infrared rays that only cure the surface they touch and do not heat the air around it, a tunnel is not absolutely essential. The flash curing unit will work equally well without the tunnel.You can get a cure in just a few seconds with a flash curing unit and hence the name - flash or spot curing unit.
Depending on the usage decide on the size of the heater. If you plan to use it only for a specific purpose and a specific size of prints then you can choose a smaller heater measuring 16" x 16". However, for commercial purposes something in the range of 24" x 24" is really required.
Invest in a sturdy stand if you want to avoid tipping over the heater. Good large wheels on the stand are also a great idea because you are invariably moving the heater around.
Get a heater with the automatic cycle feature. It will more than pay for itself by saving you curing time and a lot of trouble wondering whether the print has been cured or not.
Some manufacturers promote a heat controller but most printers tend to run their units on full heat anyways. So pay for this only if you are sure you want to use it.
Selecting A Conveyor Dryer
If you are looking to print large quantities of t-shirts or merchandise with your screen printing unit, then a conveyor dryer is a must. A flash dryer can generally handle a few dozen t-shirts a week comfortably. But for greater quantities, you need to upgrade to a conveyor dryer.
Decide on the conveyor size depending on your requirements. A 6' to 8' long dryer with a 24" conveyor can generally handle about 8-12 dozen shirt an hour. If you increase that to a 8' to 10' dryer with a 30" conveyor you can cure almost twice the number of shirts.
Look for adjustable heater height so that by lowering the height you can get the ink to dry faster and yet accommodate taller products through the dryer when needed.
Look for a dryer that is easy to maintain and find spare parts for. Some of the larger, fancier dryers are so fancy that it can take days to get them apart, fix the part and restart them. This can cost you good money. Try buying a dryer under warranty or sign up an annual maintenance contract.
Forced air feature is good if you plan to print with air-dry inks used for towels and non-textiles.
Thus, you must decide on the output you expect from your screen printing equipment to help you buy the right equipment. Also, keep in mind your expansion plans when buying the unit so that you don't have to reinvest in expensive screen printing equipment too soon.Screen printing is an extremely affordable method of printing and hence very popular. However. sometimes because it is so economical people associate the low cost with low quality. That is not necessarily true. Screen printing can give fantastic results. However it is important to go to a screen printing expert who knows what he is doing. Here are some tips for screen printing that you can use on DIY projects. These tips will also come handy when you need to evaluate potential screen printers for your screen printing needs.
Applications Of Screen Printing
Applications Of Screen Printing
The textile industry probably makes the largest use of the screen printing technique. Screen printing is used to print on fabrics ranging from cotton and organza to silk and polyester. These fabrics are then made into finished products. The finished products include shirts, skirts, dresses, children's clothing and any kind of clothing made from printed the fabric. In fact many designers set up their own screen printing units since they are so cheap.
The designer then creates his or her own design and screen prints it in limited quantities for sale with his or her brand label. Screen printing is also used for upholstery, linen, curtains, drapes, cushion covers, bed sheets, bedcovers and other household and lifestyle requirements.
The other industry that makes extensive use of screen printing is the marketing and advertising industry. Flyers, posters, hand outs, advertisements and other point of sale or graphics products are all screen printed. The advertising industry uses screen printing primarily because it generally requires limited edition printing. The costs of printing small quantities digitally or electronically can be very high. Hence screen printing to the rescue.
The sports industry also uses screen printing to print souvenirs and collectible items. T-shirts printed with the logos of popular teams, souvenirs like caps, sweatshirts, mouse pads, keychains, baseball bats and a host of other items are all screen printed. Thus, screen printing has innumerous applications. Everywhere you look you will find examples of screen printing. Some are overt and others will be disguised.
The textile industry probably makes the largest use of the screen printing technique. Screen printing is used to print on fabrics ranging from cotton and organza to silk and polyester. These fabrics are then made into finished products. The finished products include shirts, skirts, dresses, children's clothing and any kind of clothing made from printed the fabric. In fact many designers set up their own screen printing units since they are so cheap.
The designer then creates his or her own design and screen prints it in limited quantities for sale with his or her brand label. Screen printing is also used for upholstery, linen, curtains, drapes, cushion covers, bed sheets, bedcovers and other household and lifestyle requirements.
The other industry that makes extensive use of screen printing is the marketing and advertising industry. Flyers, posters, hand outs, advertisements and other point of sale or graphics products are all screen printed. The advertising industry uses screen printing primarily because it generally requires limited edition printing. The costs of printing small quantities digitally or electronically can be very high. Hence screen printing to the rescue.
The sports industry also uses screen printing to print souvenirs and collectible items. T-shirts printed with the logos of popular teams, souvenirs like caps, sweatshirts, mouse pads, keychains, baseball bats and a host of other items are all screen printed. Thus, screen printing has innumerous applications. Everywhere you look you will find examples of screen printing. Some are overt and others will be disguised.
What is Screen Printing?
Screen printing is one of the early methods of printing. It involves the passing of ink or any other printing medium through a mesh or 'screen' that has been stretched on a frame, and to which a stencil has been applied. The stencil openings determine the image that will thus be imprinted.
History of Screen Printing
Screen printing was a technique first used by the Chinese almost 2000 years ago. They used human hair stretched across a wooden frame to form the screen. To that they attached a stencil made from leaves stuck together into different shapes. This was probably the first application of screen printing ever. Subsequently, the Japanese adopted the screen printing process and used woven silk to make the mesh and lacquers to make stencils. The use of silk is where screen printing got its alternative name – Silk screening or silk screen printing. In 1907, it was Samuel Simon near Manchester who patented the first ever industrial screen printing process. Many years later close to the First World War, John Pilsworth of San Francisco developed the Selectasine method, which basically introduced the concept of multi-color printing using the same screen. Different areas on the screen were blocked out for different color inks, thus resulting in a multi-colored image. This technique became hugely popular for printing signs and posters in large quantities.
From using hair to silk to polymer meshes, screen printing has come a long way today. The basic technique remains the same but with innovation and the introduction of electronics and computers, screen printing is no longer recognizable as the technique Simon patented.
Equipment Used In Screen Printing
No matter what kind of screen printing machine you have, there is some basic equipment that will be required. The stencil or screen is of prime importance since it determines the design and image output. It refers to the frame, the mesh and the photosensitive material on which the image is created. The Squeegee is the rubber held in a rigid handle. Ink of course. The substrate refers to the surface on which the design is to be printed. The machine base, which holds the substrate and allows the screen to print on it is often the base of the entire screen printing unit. Here are some tips on helping you select the best screen printing equipment for your use.
Applications of Screen Printing
The substrate or surface on which screen printing can be carried out is too many to be named. Any surface that can be stretched and printed on is a surface for screen printing. The CD covers you see are all screen printed. Beautiful cotton fabrics, silk and polyesters can all be screen printed on. Posters, signs, flyers, advertisements on buses, t-shirts and even watch dials are screen printed. Thus there are many applications of screen printing.Screen printing is a fairly economical method of printing and hence its growing popularity. The applications of screen printing are increasing as fast as one can think about a new surface for printing. Any surface that is flat can be screen printed on. The possibilities are endless. Another factor that makes screen printing so popular is the fact that it allows one to use a wide variety of printing materials on a wide variety of surfaces. The combinations possible are numerous and can suit any kind of end usage and budget.
History of Screen Printing
Screen printing was a technique first used by the Chinese almost 2000 years ago. They used human hair stretched across a wooden frame to form the screen. To that they attached a stencil made from leaves stuck together into different shapes. This was probably the first application of screen printing ever. Subsequently, the Japanese adopted the screen printing process and used woven silk to make the mesh and lacquers to make stencils. The use of silk is where screen printing got its alternative name – Silk screening or silk screen printing. In 1907, it was Samuel Simon near Manchester who patented the first ever industrial screen printing process. Many years later close to the First World War, John Pilsworth of San Francisco developed the Selectasine method, which basically introduced the concept of multi-color printing using the same screen. Different areas on the screen were blocked out for different color inks, thus resulting in a multi-colored image. This technique became hugely popular for printing signs and posters in large quantities.
From using hair to silk to polymer meshes, screen printing has come a long way today. The basic technique remains the same but with innovation and the introduction of electronics and computers, screen printing is no longer recognizable as the technique Simon patented.
Equipment Used In Screen Printing
No matter what kind of screen printing machine you have, there is some basic equipment that will be required. The stencil or screen is of prime importance since it determines the design and image output. It refers to the frame, the mesh and the photosensitive material on which the image is created. The Squeegee is the rubber held in a rigid handle. Ink of course. The substrate refers to the surface on which the design is to be printed. The machine base, which holds the substrate and allows the screen to print on it is often the base of the entire screen printing unit. Here are some tips on helping you select the best screen printing equipment for your use.
Applications of Screen Printing
The substrate or surface on which screen printing can be carried out is too many to be named. Any surface that can be stretched and printed on is a surface for screen printing. The CD covers you see are all screen printed. Beautiful cotton fabrics, silk and polyesters can all be screen printed on. Posters, signs, flyers, advertisements on buses, t-shirts and even watch dials are screen printed. Thus there are many applications of screen printing.Screen printing is a fairly economical method of printing and hence its growing popularity. The applications of screen printing are increasing as fast as one can think about a new surface for printing. Any surface that is flat can be screen printed on. The possibilities are endless. Another factor that makes screen printing so popular is the fact that it allows one to use a wide variety of printing materials on a wide variety of surfaces. The combinations possible are numerous and can suit any kind of end usage and budget.
2012年6月13日星期三
What is the foil printing size of your machine?
What is the hot foil printing size of your machine ?
We currectly have 3 different models of hot foil stamping machine.
1:Small size Hot foil stamping kits: 2.36''x3.54'' (60 x 90mm). This model is suitable for making PVC card hot foil stamping especially.
2:Middle size Hot foil stamping kits: 4.3"x 7" (110x180mm).This model is suitable for small size hot foil stamping for paper, wood, cardboard, leather,plastic, cloth,etc.
3:Big size Hot foil stamping kits: 8.66" x 11" (220 * 280 mm)
This model is suitable for large size hot foil stamping for paper, wood, cardboard, leather,plastic, cloth,etc
We have three warehouses in Canada,US,and HONG KONG..
We ship from Canada warehouse for Canada’s customers and from US warehouse for US’s customers. For the others,we ship from HONG KONG warehouse.Low shipping fee and fast shipping
Please contact us for details.
More information about this product, please visit our webiste: www.dingword.com
Or email us: dingstore@hotmail.com
We currectly have 3 different models of hot foil stamping machine.
1:Small size Hot foil stamping kits: 2.36''x3.54'' (60 x 90mm). This model is suitable for making PVC card hot foil stamping especially.
2:Middle size Hot foil stamping kits: 4.3"x 7" (110x180mm).This model is suitable for small size hot foil stamping for paper, wood, cardboard, leather,plastic, cloth,etc.
3:Big size Hot foil stamping kits: 8.66" x 11" (220 * 280 mm)
This model is suitable for large size hot foil stamping for paper, wood, cardboard, leather,plastic, cloth,etc
We have three warehouses in Canada,US,and HONG KONG..
We ship from Canada warehouse for Canada’s customers and from US warehouse for US’s customers. For the others,we ship from HONG KONG warehouse.Low shipping fee and fast shipping
Please contact us for details.
More information about this product, please visit our webiste: www.dingword.com
Or email us: dingstore@hotmail.com
What is hot foil stamping used for ?
What is hot foil stamping used for ?
Hot Foil Stamping - Make Your Printing Pop
Nothing says "fancy" like foil stamping, but what exactly is it? Foil stamping, hot stamping or hot foil stamping is the application of pigment or metallic foil to paper using a heated die. The die presses the foil onto the surface under pressure, leaving the design of the die on the paper.
Benefits of Hot Foil Stamping
Greater brand perception: Research shows that by adding foil or other interesting effects to your piece, consumers perceive a higher value and quality of your product.
Attention-grabbing effects: Foil stamping helps make your printed piece stand out from the crowd with its distinctive and eye-catching appeal.
What can you Foil Stamp?
Foil can be applied to most paper stocks, even magnetic paper. However, the ideal paper stock for metallic foil or other foil stamps is gloss cover or other stocks with a smooth surface. Linen or other textured papers can be a challenge for foil due to their uneven surfaces, as the foil may not look as crisp. Business cards, brochures, presentation folders, greeting cards, note cards or invitations are some of the endless possibilities that you can foil stamp. Add a touch of class to your marketing materials with elegant and affordable foil stamping.
Types of Foil
There are many types of foil that can make your printed piece pop.
Metallic Foils have a metal-like sheen and a shine or shimmer, and come in a variety of colors, such as gold, silver, copper, green, blue and red.
Gloss Pigment Foils have a high glossy, but non-metallic finish and come in many colors.
Matte Pigment Foils have a dull finish with deep solid colors.
Special Effects Foils such as marbles, woodgrains, leathers or pearl add distinctive textures and looks.
Holographic Foils use the transfer of a hologram image onto unique foils. Holographic foils add a dramatic effect that oftens provides a "high-tech" look.
Hot Foil Stamping - Make Your Printing Pop
Nothing says "fancy" like foil stamping, but what exactly is it? Foil stamping, hot stamping or hot foil stamping is the application of pigment or metallic foil to paper using a heated die. The die presses the foil onto the surface under pressure, leaving the design of the die on the paper.
Benefits of Hot Foil Stamping
Greater brand perception: Research shows that by adding foil or other interesting effects to your piece, consumers perceive a higher value and quality of your product.
Attention-grabbing effects: Foil stamping helps make your printed piece stand out from the crowd with its distinctive and eye-catching appeal.
What can you Foil Stamp?
Foil can be applied to most paper stocks, even magnetic paper. However, the ideal paper stock for metallic foil or other foil stamps is gloss cover or other stocks with a smooth surface. Linen or other textured papers can be a challenge for foil due to their uneven surfaces, as the foil may not look as crisp. Business cards, brochures, presentation folders, greeting cards, note cards or invitations are some of the endless possibilities that you can foil stamp. Add a touch of class to your marketing materials with elegant and affordable foil stamping.
Types of Foil
There are many types of foil that can make your printed piece pop.
Metallic Foils have a metal-like sheen and a shine or shimmer, and come in a variety of colors, such as gold, silver, copper, green, blue and red.
Gloss Pigment Foils have a high glossy, but non-metallic finish and come in many colors.
Matte Pigment Foils have a dull finish with deep solid colors.
Special Effects Foils such as marbles, woodgrains, leathers or pearl add distinctive textures and looks.
Holographic Foils use the transfer of a hologram image onto unique foils. Holographic foils add a dramatic effect that oftens provides a "high-tech" look.
Photo-sensitive Polymer Plate for Hot foil stamping
Q: What kind of cliche plate do I need to use if I want to make hot stamping ?
A: For the hot stamping machine, you can use either the steel plate or the photo-sensitive polymer plate. Steel cliche plate need to use chemicals when you make it. But we have the photo-sensitive polymer plate for sale and it does not need any chemicals to make plate.
The photo-sensitive polymer plate is the latest technique in plate making. It is environment-friendly because it is totally water-washable and does not need any chemicals to make cliche.
Only use the transparent positive film and UV exposing machine, you can make the hot stamping plate. It is very easy to learn. For hot stamping polymer plate making process, please visit our article : Hot Stamping Machine Plate Making Process
The photo-sensitive polymer plate we have for sale: USD8/A4 size.(8.5''*11''/ piece). It is soft and you can cut into many small pieces according to your printing demand by common scissors.
We have three warehouses in Canada,US,and HONG KONG..
We ship from Canada warehouse for Canada’s customers and from US warehouse for US’s customers. For the others,we ship from HONG KONG warehouse.Low shipping fee and fast shipping
Please contact us for details.
More information about this product, please visit our webiste: www.dingword.com
Or email us: dingstore@hotmail.com
A: For the hot stamping machine, you can use either the steel plate or the photo-sensitive polymer plate. Steel cliche plate need to use chemicals when you make it. But we have the photo-sensitive polymer plate for sale and it does not need any chemicals to make plate.
The photo-sensitive polymer plate is the latest technique in plate making. It is environment-friendly because it is totally water-washable and does not need any chemicals to make cliche.
Only use the transparent positive film and UV exposing machine, you can make the hot stamping plate. It is very easy to learn. For hot stamping polymer plate making process, please visit our article : Hot Stamping Machine Plate Making Process
The photo-sensitive polymer plate we have for sale: USD8/A4 size.(8.5''*11''/ piece). It is soft and you can cut into many small pieces according to your printing demand by common scissors.
We have three warehouses in Canada,US,and HONG KONG..
We ship from Canada warehouse for Canada’s customers and from US warehouse for US’s customers. For the others,we ship from HONG KONG warehouse.Low shipping fee and fast shipping
Please contact us for details.
More information about this product, please visit our webiste: www.dingword.com
Or email us: dingstore@hotmail.com
Hot Foil Stamping Introduction
Hot Foil Stamping Introduction
Foil stamping is a special kind of printing procedure where heat, pressure, and a metallic paper (foil) is used to create different shiny designs and graphics on various materials. Foil stamping gives the stamped design a shiny and incredible look and is increasingly becoming the preferred method of printing in many an industry.
Foil stamping is also referred to as hot stamping (because of the use of heat), foil printing, dry stamping, and leaf stamping.
Foil stamping is called dry printing because it does not use any sort of ink for printing purposes. It is a dry stamping process where ink, some sort of magnetism, or plates are not used to print letters and pictures as is used in traditional printing methods. In place of all these things, foil stamping uses dies or carved metal plates, heat, and foil in the stamping process.
In the foil stamping process, the die or the sculpted metal plate comes in contact with the foil and transfers a thin layer of the foil film onto the intended surface. As the metal plate is heated, the foil sticks to the surface only in the design of the plate and in the required areas with the desired imprint.
Foil stamping uses heat and metallic film in a specialty printing process that produces a shiny design on paper, vinyl, textiles, wood, hard plastic, leather, and other materials. Foil stamping, also called hot stamping, dry stamping, foil imprinting, or leaf stamping, can be combined with dimensional embossing to make letters and images on business cards, book covers, gift cards, office folders, and a whole host of professional or personal items.
Using several layers of foil in different colors or combining ink and foil can embellish this simple "flat" stamp. Imprinting and embossing adds even more dimensionality. The edges of the foil stamp may be straight, curved, or sculpted to make the image pop or float above the page.
Foil leaf is available in every imaginable color and pattern, like standard gold or marbleized green. Rarer types of leaf come in matte, pearlescent, holographic, opalescent, or glossy finish. Semi-transparent layers allow an under color to show through. Not only does it provide a uniquely vibrant image with depth, foil stamping can be applied to a much more diverse selection of substrates in comparison to ink.
We have three warehouses in Canada,US,and HONG KONG..
We ship from Canada warehouse for Canada’s customers and from US warehouse for US’s customers. For the others,we ship from HONG KONG warehouse.Low shipping fee and fast shipping
Please contact us for details.
More information about this product, please visit our webiste: www.dingword.com
Or email us: dingstore@hotmail.com
Foil stamping is a special kind of printing procedure where heat, pressure, and a metallic paper (foil) is used to create different shiny designs and graphics on various materials. Foil stamping gives the stamped design a shiny and incredible look and is increasingly becoming the preferred method of printing in many an industry.
Foil stamping is also referred to as hot stamping (because of the use of heat), foil printing, dry stamping, and leaf stamping.
Foil stamping is called dry printing because it does not use any sort of ink for printing purposes. It is a dry stamping process where ink, some sort of magnetism, or plates are not used to print letters and pictures as is used in traditional printing methods. In place of all these things, foil stamping uses dies or carved metal plates, heat, and foil in the stamping process.
In the foil stamping process, the die or the sculpted metal plate comes in contact with the foil and transfers a thin layer of the foil film onto the intended surface. As the metal plate is heated, the foil sticks to the surface only in the design of the plate and in the required areas with the desired imprint.
Foil stamping uses heat and metallic film in a specialty printing process that produces a shiny design on paper, vinyl, textiles, wood, hard plastic, leather, and other materials. Foil stamping, also called hot stamping, dry stamping, foil imprinting, or leaf stamping, can be combined with dimensional embossing to make letters and images on business cards, book covers, gift cards, office folders, and a whole host of professional or personal items.
Using several layers of foil in different colors or combining ink and foil can embellish this simple "flat" stamp. Imprinting and embossing adds even more dimensionality. The edges of the foil stamp may be straight, curved, or sculpted to make the image pop or float above the page.
Foil leaf is available in every imaginable color and pattern, like standard gold or marbleized green. Rarer types of leaf come in matte, pearlescent, holographic, opalescent, or glossy finish. Semi-transparent layers allow an under color to show through. Not only does it provide a uniquely vibrant image with depth, foil stamping can be applied to a much more diverse selection of substrates in comparison to ink.
We have three warehouses in Canada,US,and HONG KONG..
We ship from Canada warehouse for Canada’s customers and from US warehouse for US’s customers. For the others,we ship from HONG KONG warehouse.Low shipping fee and fast shipping
Please contact us for details.
More information about this product, please visit our webiste: www.dingword.com
Or email us: dingstore@hotmail.com
CT-65 Hot foil stamping machine polymer plate making process
Hot stamping polymer plate making process for CT-65 Hot stamping machine
To make the hot stamping polymer plate, you do not need to use any printer. You need to use the UV Exposing box at the bottom of the machine.
First, print the texts you designed in computer on the inkjet film with inkjet printer.
Note:
1. This inkjet film is only coated on one side. Print texts on the coated (matte) side of the film!
2. Mirror print the texts or the images.
3. The texts should be white color(transparent), all the other area should be in black color. It's better to use the original ink when you print the film and the ink should be as black as possible. Or the exposing effect will not be good enough.
4.The image is well-resisting and you can use it next time.
Second: Cover the well printed film on the hot stamping plate. To make sure they contact tightly and no bubbles in between.(You can use sticky tape to bind the edge).Put the plate into UV exposing box, the black area will be cliched by the UV light during the exposing. Exposing period: 10-15 mins. When the exposing is over. You take out the plate. Then you can brush out the cliche in water with soft brush or sponge.You will find the texts is embossing out. Then you can do the stamping work.
We have three warehouses in Canada,US,and HONG KONG..
We ship from Canada warehouse for Canada’s customers and from US warehouse for US’s customers. For the others,we ship from HONG KONG warehouse.Low shipping fee and fast shipping
Please contact us for details.
More information about this product, please visit our webiste: www.dingword.com
Or email us: dingstore@hotmail.com
To make the hot stamping polymer plate, you do not need to use any printer. You need to use the UV Exposing box at the bottom of the machine.
First, print the texts you designed in computer on the inkjet film with inkjet printer.
Note:
1. This inkjet film is only coated on one side. Print texts on the coated (matte) side of the film!
2. Mirror print the texts or the images.
3. The texts should be white color(transparent), all the other area should be in black color. It's better to use the original ink when you print the film and the ink should be as black as possible. Or the exposing effect will not be good enough.
4.The image is well-resisting and you can use it next time.
Second: Cover the well printed film on the hot stamping plate. To make sure they contact tightly and no bubbles in between.(You can use sticky tape to bind the edge).Put the plate into UV exposing box, the black area will be cliched by the UV light during the exposing. Exposing period: 10-15 mins. When the exposing is over. You take out the plate. Then you can brush out the cliche in water with soft brush or sponge.You will find the texts is embossing out. Then you can do the stamping work.
We have three warehouses in Canada,US,and HONG KONG..
We ship from Canada warehouse for Canada’s customers and from US warehouse for US’s customers. For the others,we ship from HONG KONG warehouse.Low shipping fee and fast shipping
Please contact us for details.
More information about this product, please visit our webiste: www.dingword.com
Or email us: dingstore@hotmail.com
2012年6月6日星期三
Advantage of Pad Printing
The main advantage of pad printing when compared with other similar printing methods is the unique possibility of printing many types of irregular shaped surfaces, while other printing methods are often times limited to flat and/or round surfaces only (such as screen printing).
Pad printing offers the manufacturer with the same, or in some cases, greater versatility as screen printing and hot stamping when pertaining to the variety of printing substrates that can be decorated. Nearly all known materials can be pad printed. To name a few; plastic, glass, metal, coated substrates, ceramics, silicones, pharmaceuticals, foods and more.
• Versatility of printable materials
• Can accommodate both small and large scale runs, Customize per order in a way that is impractical for screen printing.
• Can effortlessly print around 3D items.
• About 90% of what you find can be printed on. Every day people figure out how to print on the remaining 10% of materials.
• Cheaper initial investment than with any other printing method.
• Easy to learn – Someone can pick up this process without any background and successfully run a lucrative business in no time.
• Huge, ever-expanding, market potential. Every day we discover new applications for this technology.
• Pad printing excels at minute details (remember its origin decorating watch faces)
Pad printing offers the manufacturer with the same, or in some cases, greater versatility as screen printing and hot stamping when pertaining to the variety of printing substrates that can be decorated. Nearly all known materials can be pad printed. To name a few; plastic, glass, metal, coated substrates, ceramics, silicones, pharmaceuticals, foods and more.
• Versatility of printable materials
• Can accommodate both small and large scale runs, Customize per order in a way that is impractical for screen printing.
• Can effortlessly print around 3D items.
• About 90% of what you find can be printed on. Every day people figure out how to print on the remaining 10% of materials.
• Cheaper initial investment than with any other printing method.
• Easy to learn – Someone can pick up this process without any background and successfully run a lucrative business in no time.
• Huge, ever-expanding, market potential. Every day we discover new applications for this technology.
• Pad printing excels at minute details (remember its origin decorating watch faces)
www.dingword.com
How to fix the plate to the printing platform ?
Q: Please help to tell us how to fix the cliche plate to the pad printing platform.
A: We usually send polymer plates together with the machine, for polymer plate , you can use double side adhesive glue to fix the plate to the platform.
For the steel plate, there are 4 holes in the plate. You can use the screws to fix the plate.
Refer to the image below, you can see the thin steel plate contains 4 holes in each corner.
For the plate without drilled holes, please buy the strong double side adhensive in your local market to fix the plate. You can find it in printing store.
A: We usually send polymer plates together with the machine, for polymer plate , you can use double side adhesive glue to fix the plate to the platform.
For the steel plate, there are 4 holes in the plate. You can use the screws to fix the plate.
Refer to the image below, you can see the thin steel plate contains 4 holes in each corner.
For the plate without drilled holes, please buy the strong double side adhensive in your local market to fix the plate. You can find it in printing store.
www.dingword.com
Warm Notices to New Pad Printer Buyers
To help our cutsomers to get familiar with our pad printing machine and help beginners to use this machine quickly and smoothly, we specially edit the technique and tips on using this pad printing machine. Hope these materials can be useful for you.
Tips 1:
How to make the cliche plate:
http://www.dingword.com/index.php?option=com_content&view=article&id=174%3Apolymer-palte-making-process-illustration&catid=46%3Apad-printing&Itemid=87&lang=en
Tips 2:
How to intsall the ceremic ring for sealed ink cup pad printer :
http://www.dingword.com/index.php?option=com_content&view=article&id=175%3Aceramic-ring-and-ink-installing-illustration-&catid=46%3Apad-printing&Itemid=87&lang=en
Tips 3:
Why my plate is not hard enough after exposing:
http://www.dingword.com/index.php?option=com_content&view=article&id=225%3Awhy-my-plate-is-not-hard-enough-after-uv-exposing&catid=46%3Apad-printing&Itemid=87&lang=en
Hope you can get on your business smoothly.
www.dingword.com
Tips 1:
How to make the cliche plate:
http://www.dingword.com/index.php?option=com_content&view=article&id=174%3Apolymer-palte-making-process-illustration&catid=46%3Apad-printing&Itemid=87&lang=en
Tips 2:
How to intsall the ceremic ring for sealed ink cup pad printer :
http://www.dingword.com/index.php?option=com_content&view=article&id=175%3Aceramic-ring-and-ink-installing-illustration-&catid=46%3Apad-printing&Itemid=87&lang=en
Tips 3:
Why my plate is not hard enough after exposing:
http://www.dingword.com/index.php?option=com_content&view=article&id=225%3Awhy-my-plate-is-not-hard-enough-after-uv-exposing&catid=46%3Apad-printing&Itemid=87&lang=en
Hope you can get on your business smoothly.
www.dingword.com
Portrait & Landscape Paper for book binding
Diagram of Portrait and Landscape Paper Presentation
The terms Portrait and Landscape when used to refer to paper indicate the way the paper is presented to the viewer. When paper is presented as in a letter with the short side at the top it is referred to as Portrait and when it has the long side at the top, for instance a print of a slide from a slide show, it is referred to as Landscape (see diagram to the right).
The names Portrait and Landscape are taken from art as portraits are generally painted with a shorter top edge and longer sides, with landscapes having the longer top edge and shorter sides.
Use Of The Terms Portrait Size & Landscape Size
Sometimes you may hear terms such as 'A4 Portrait Size' or 'A3 Landscape Size', technichally the use of these terms is incorrect. For instance 'A4 Portrait Size' actually means A4 size paper presented to the user in Portrait view and 'A3 Landscape Size' means A3 size paper presented to the user as a Landscape view. You could use 'A4 Size Portrait' or 'A3 Size Landscape' to more clearly present your intentions in these cases.
Landscape & Portait Binding & Binders
When a book is bound it will be bound in either Landscape or Portrait format. Most books are bound in Portrait format along the longer edge, this ensures that they are stronger and more durable. Books bound along the shorter edge are said to be in Landscape format.
It is a similar situation with Ring Binders or Lever Arch Files, if the rings are along the long side the binder is a Portrait Binder and if the rings are along the short side it is said to be a Landscape Binder.
We have three warehouses in Canada,US,and HONG KONG..
We ship from Canada warehouse for Canada’s customers and from US warehouse for US’s customers. For the others,we ship from HONG KONG warehouse.Low shipping fee and fast shipping
Please contact us for details.
More information about this product, please visit our webiste: www.dingword.com
Or email us: dingstore@hotmail.com
The terms Portrait and Landscape when used to refer to paper indicate the way the paper is presented to the viewer. When paper is presented as in a letter with the short side at the top it is referred to as Portrait and when it has the long side at the top, for instance a print of a slide from a slide show, it is referred to as Landscape (see diagram to the right).
The names Portrait and Landscape are taken from art as portraits are generally painted with a shorter top edge and longer sides, with landscapes having the longer top edge and shorter sides.
Use Of The Terms Portrait Size & Landscape Size
Sometimes you may hear terms such as 'A4 Portrait Size' or 'A3 Landscape Size', technichally the use of these terms is incorrect. For instance 'A4 Portrait Size' actually means A4 size paper presented to the user in Portrait view and 'A3 Landscape Size' means A3 size paper presented to the user as a Landscape view. You could use 'A4 Size Portrait' or 'A3 Size Landscape' to more clearly present your intentions in these cases.
Landscape & Portait Binding & Binders
When a book is bound it will be bound in either Landscape or Portrait format. Most books are bound in Portrait format along the longer edge, this ensures that they are stronger and more durable. Books bound along the shorter edge are said to be in Landscape format.
It is a similar situation with Ring Binders or Lever Arch Files, if the rings are along the long side the binder is a Portrait Binder and if the rings are along the short side it is said to be a Landscape Binder.
We have three warehouses in Canada,US,and HONG KONG..
We ship from Canada warehouse for Canada’s customers and from US warehouse for US’s customers. For the others,we ship from HONG KONG warehouse.Low shipping fee and fast shipping
Please contact us for details.
More information about this product, please visit our webiste: www.dingword.com
Or email us: dingstore@hotmail.com
Hardcover maker,hardback hardbound machine, ALL IN ONE
Q:
Please confirm there is a vacuum pump to hold the glued paper while attaching the boards.
Do you have a video of this machine working?
A:
No, there are two fans in the bottom of the machine, so that it can hold the glued paper while attaching the boards.
http://www.dingword.com/index.php?option=com_content&view=article&id=162%3Avideo-for-hard-cover-maker-machine&catid=67%3Ahard-cover-maker-machine&Itemid=120&lang=en
We have three warehouses in Canada,US,and HONG KONG..
We ship from Canada warehouse for Canada’s customers and from US warehouse for US’s customers. For the others,we ship from HONG KONG warehouse.Low shipping fee and fast shipping
Please contact us for details.
More information about this product, please visit our webiste: www.dingword.com
Or email us: dingstore@hotmail.com
Please confirm there is a vacuum pump to hold the glued paper while attaching the boards.
Do you have a video of this machine working?
A:
No, there are two fans in the bottom of the machine, so that it can hold the glued paper while attaching the boards.
http://www.dingword.com/index.php?option=com_content&view=article&id=162%3Avideo-for-hard-cover-maker-machine&catid=67%3Ahard-cover-maker-machine&Itemid=120&lang=en
We have three warehouses in Canada,US,and HONG KONG..
We ship from Canada warehouse for Canada’s customers and from US warehouse for US’s customers. For the others,we ship from HONG KONG warehouse.Low shipping fee and fast shipping
Please contact us for details.
More information about this product, please visit our webiste: www.dingword.com
Or email us: dingstore@hotmail.com
How to calculate the hard cover size for a book block ?
After the book block is prepared, measure the size of the book block.Suppose Book block size:
Length: X mm
Width(book thickness): Y mm
Height: Z mm
Grey board thickness: A mm
Material used: Plastic printable tacking paper + Grey board
Hard Cover Data Result :
Spine height: Z + 3mmX2 ( Note 1: hard cover size is usually 3mm larger than the book block. Then, the hard cover can protect the book block)
Spine width: Y + A x 2 -0.5mm
Gap beside spine: 10mm each(We usually use 10mm for each gap)
Cover height: Z + 3mmX2
Cover width: X - 3.5mm
(Note 2: 3.5 means the cover width is usually 3.5mm smaller than the book block width)
Tacking paper height: Z+3mmx2+17mmX2
(Note 3：17 means the folding edge width of the tacking paper is 17mm.)
Tacking paper width: (cover width+10mm) x 2 + spine width + 17mmx2
How to bind delicate hard cover book by our Perfect binder
Steps to bind a delicate hard cover book using our Perfect binding machine.( Hard cover book binding diagram )
Step 1. Prepare the inside pages book block (A).
Step 2: Prepare two sheets end paper (B) whose size is double of the inside page. Fold the end papers in the middle. Place one end paper in front of the book block and place another end paper in the back of the book block. The end papers will be used to connect the book block and the hard cover later. ( Note: use 80-100 lb paper as the end paper. Do not choose the paper too thin, or they may be taken apart easily.)
Step 3: Find another common blank paper (C) to wrap the book block and end paper on the outside. Use the paper C as a softcover for the book. Bind the the three into a soft cover book use our perfect binding machine.
Step 4: Tear off the front page and the back page of the soft cover (C). It is only used to provide a book spine to bind the papers together. Use paper cutter cut the book block from 3 edges to the book size you want. ( Now you can choose to add headband in the two edges of the book block.)
Step 5: Stick the well-done hard cover to the end paper. Use double adhesive glue tape to stick the four edges of the end paper in both front side and back side. To make it more firm, you can stick two tape strips in the middle, too. Finally, match the proper size hard cover to the book block. The delicate hard cover book binding is finished.
( Note: the book block can not be bind into the hard cover directly by the glue binder because the pages may fall easily. You need add one soft cover to bind the book first. After that, tear off the softcover, the papers are glued to the spine together. Then, use double side adhesive tape to stick the end paper to the book block. )
Perfect binding machine.
We have three warehouses in Canada,US,and HONG KONG..
We ship from Canada warehouse for Canada’s customers and from US warehouse for US’s customers. For the others,we ship from HONG KONG warehouse.Low shipping fee and fast shipping
Please contact us for details.
More information about this product, please visit our webiste: www.dingword.com
Or email us: dingstore@hotmail.com
2012年5月30日星期三
The first and last pages are not being bound.
www.dingword.com
Q:
Good Morning,
We purchased Perfect binder (manual perfect binding machine S320D) from you and are having major problems.
The first and last pages are not being bound. Please advise ASAP as to
how we can remedy this problem.
Thank you in advance,
Kim Knudsen
360.244.7768
A:
When you crease the two lines for the spine of the book , the distance of two line should be wider than the width of the spine of book. otherwise The first and last pages will rise.
www.dingword.com
Q:
Good Morning,
We purchased Perfect binder (manual perfect binding machine S320D) from you and are having major problems.
The first and last pages are not being bound. Please advise ASAP as to
how we can remedy this problem.
Thank you in advance,
Kim Knudsen
360.244.7768
A:
When you crease the two lines for the spine of the book , the distance of two line should be wider than the width of the spine of book. otherwise The first and last pages will rise.
www.dingword.com
Do you have the electric perfect binding machine for sale ?
www.dingword.com
Q: Do you have the electric perfect binding machine for sale ?
A: Yes, we have newly designed one electric automatic perfect binding machine : Automatic Perfect Binding Machine CB920V.
This electric perfect binding machine overcomes the shortness of the manual perfect binding machine. It is more easier to operate and has upgraded working efficiency. With an impressive rate of 160 to 220 books per hour by an average operator, it's so userfriendly that new users with no training can use it as easily as a copy machine. The digital perfect binding machine can bind from 2 sheets to 400 sheets (1 1/2" thickness). Max sheet length: 12.99''/ 330mm.
This eletric perfect binding machine is special for enterprises and institutes offices. Elegant and graceful appearance, compact size, no noise, no smell are another masterpiece of this binder. This machine is now stocked in our HongKong warehouse. The machine weight is around 220lb.
Tags:Perfect Binding Machine
Related Articles
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Perfect Binding machine partners - Hard cover maker and Creaser
Tina
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Carl Moy - S320D perfect binding machine
how to assemble the binder when you receive it
The first and last pages are not being bound.
How to install the binder
www.dingword.com
Q: Do you have the electric perfect binding machine for sale ?
A: Yes, we have newly designed one electric automatic perfect binding machine : Automatic Perfect Binding Machine CB920V.
This electric perfect binding machine overcomes the shortness of the manual perfect binding machine. It is more easier to operate and has upgraded working efficiency. With an impressive rate of 160 to 220 books per hour by an average operator, it's so userfriendly that new users with no training can use it as easily as a copy machine. The digital perfect binding machine can bind from 2 sheets to 400 sheets (1 1/2" thickness). Max sheet length: 12.99''/ 330mm.
This eletric perfect binding machine is special for enterprises and institutes offices. Elegant and graceful appearance, compact size, no noise, no smell are another masterpiece of this binder. This machine is now stocked in our HongKong warehouse. The machine weight is around 220lb.
Tags:Perfect Binding Machine
Related Articles
Adjust the level of adhesive applicator
How to Adjust PGO
Perfect Binding machine partners - Hard cover maker and Creaser
Tina
Sham
What is the feature of perfect binding machine with roughener unit?
Carl Moy - S320D perfect binding machine
how to assemble the binder when you receive it
The first and last pages are not being bound.
How to install the binder
www.dingword.com
Wire binding equipment and process
www.dingword.com
Wire binding equipment
In order to bind documents with double loop wire a binding machine and a wire closer are required. Smaller organizations will often choose a small manual wire binding machine that offers a manual hole punch and a built in wire closer. Medium sized users will often choose a wire binding machine with an electric punch and built in wire closer. The highest volume wire binding users such as binderies, print shops and in-plant printers will usually separate the punching and finishing stages of the binding process in order to increase productivity. These users will often use a heavy duty modular interchangeable die punch or an automated punching system along with either a manual or an electric wire closing machine.
Wire binding process
Binding documents using the double loop wire involves ten basic steps. These steps include：
Assemble your document including covers and measure the book to determine the correct size of spine.
Set up your binding machine so that the holes are correctly centered on your paper.
Separate your document into appropriate sections and punch it using your wire binding machine or modular binding punch.
Hang the pages of your document onto the "C" shaped wire spines.
After carefully moving the pages of your document over to the wire closer, use the machine to squeeze the spine together until the "C" shape becomes an "O" shape.
www.dingword.com
Wire binding equipment
In order to bind documents with double loop wire a binding machine and a wire closer are required. Smaller organizations will often choose a small manual wire binding machine that offers a manual hole punch and a built in wire closer. Medium sized users will often choose a wire binding machine with an electric punch and built in wire closer. The highest volume wire binding users such as binderies, print shops and in-plant printers will usually separate the punching and finishing stages of the binding process in order to increase productivity. These users will often use a heavy duty modular interchangeable die punch or an automated punching system along with either a manual or an electric wire closing machine.
Wire binding process
Binding documents using the double loop wire involves ten basic steps. These steps include：
Assemble your document including covers and measure the book to determine the correct size of spine.
Set up your binding machine so that the holes are correctly centered on your paper.
Separate your document into appropriate sections and punch it using your wire binding machine or modular binding punch.
Hang the pages of your document onto the "C" shaped wire spines.
After carefully moving the pages of your document over to the wire closer, use the machine to squeeze the spine together until the "C" shape becomes an "O" shape.
www.dingword.com
What is wire binding ?
www.dingword.com
Wire binding is one of the most popular commercial book binding methods used in North America and is known by a number of different names including twin loop wire, Wire-o, double loop wire, double-o, ring wire and wirebind. With this binding method, users insert their punched pages onto a "C" shaped spine and then use a wire closer to squeeze the spine until it is round.[1]. Documents that are bound with wire binding will open completely flat on a desk and allow for 360 degree rotation of bound pages.
Hole patterns and pitches
There are three common hole patterns used in binding documents with double loop wire. Each hole pattern has specific sizes and applications where it is best suited. Here is a quick overview of the different options.
3:1 pitch (3 holes per inch)The three to one pitch hole pattern is most commonly used for binding small sized documents with double loop wire. Spines for this binding style are available in sizes between 3/16" (4.8mm) and 9/16" (14mm) in diameter. Three to one pitch wires are not available in sizes larger than 9/16". The size of the holes used with this pattern simply does not allow for larger spines to be manufactured. The hole pattern used for 3:1 pitch wire binding can use either square or round holes.
2:1 pitch (2 holes per inch)Although a two to one pitch hole pattern is most commonly used for binding larger sized documents it can also be used for binding smaller diameter books. Two to one pitch wire is most commonly found in sizes ranging from 5/8" (15.9 mm) up to 11/4" (32mm). However, a couple of manufacturers make special small sized 2:1 pitch wire for binding documents as small as 1/4" (6.4mm).
19 loop wireIn the past, some comb binding machines would come with a wire closer. These machines were designed to be used with 19 loop wire. Nineteen loop wire is designed to be used with a plastic comb binding pattern. This hole pattern will have longer rectangular holes that are 9/16" on center. This style of binding used to be referred to as Ibiwire which was Ibico's name for this style of binding. However, when Ibico was purchased by the General Binding Corporation this type of supplies was discontinued. Today, 19-loop wire is commonly called Spiral-O Wire.
www.dingword.com
Wire binding is one of the most popular commercial book binding methods used in North America and is known by a number of different names including twin loop wire, Wire-o, double loop wire, double-o, ring wire and wirebind. With this binding method, users insert their punched pages onto a "C" shaped spine and then use a wire closer to squeeze the spine until it is round.[1]. Documents that are bound with wire binding will open completely flat on a desk and allow for 360 degree rotation of bound pages.
Hole patterns and pitches
There are three common hole patterns used in binding documents with double loop wire. Each hole pattern has specific sizes and applications where it is best suited. Here is a quick overview of the different options.
3:1 pitch (3 holes per inch)The three to one pitch hole pattern is most commonly used for binding small sized documents with double loop wire. Spines for this binding style are available in sizes between 3/16" (4.8mm) and 9/16" (14mm) in diameter. Three to one pitch wires are not available in sizes larger than 9/16". The size of the holes used with this pattern simply does not allow for larger spines to be manufactured. The hole pattern used for 3:1 pitch wire binding can use either square or round holes.
2:1 pitch (2 holes per inch)Although a two to one pitch hole pattern is most commonly used for binding larger sized documents it can also be used for binding smaller diameter books. Two to one pitch wire is most commonly found in sizes ranging from 5/8" (15.9 mm) up to 11/4" (32mm). However, a couple of manufacturers make special small sized 2:1 pitch wire for binding documents as small as 1/4" (6.4mm).
19 loop wireIn the past, some comb binding machines would come with a wire closer. These machines were designed to be used with 19 loop wire. Nineteen loop wire is designed to be used with a plastic comb binding pattern. This hole pattern will have longer rectangular holes that are 9/16" on center. This style of binding used to be referred to as Ibiwire which was Ibico's name for this style of binding. However, when Ibico was purchased by the General Binding Corporation this type of supplies was discontinued. Today, 19-loop wire is commonly called Spiral-O Wire.
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Do you have the electric perfect binding machine for sale ?
www.dingword.com
Q: Do you have the electric perfect binding machine for sale ?
A: Yes, we have newly designed one electric automatic perfect binding machine : Automatic Perfect Binding Machine CB920V.
This electric perfect binding machine overcomes the shortness of the manual perfect binding machine. It is more easier to operate and has upgraded working efficiency. With an impressive rate of 160 to 220 books per hour by an average operator, it's so userfriendly that new users with no training can use it as easily as a copy machine. The digital perfect binding machine can bind from 2 sheets to 400 sheets (1 1/2" thickness). Max sheet length: 12.99''/ 330mm.
This eletric perfect binding machine is special for enterprises and institutes offices. Elegant and graceful appearance, compact size, no noise, no smell are another masterpiece of this binder. This machine is now stocked in our HongKong warehouse. The machine weight is around 220lb.
www.dingword.com
Q: Do you have the electric perfect binding machine for sale ?
A: Yes, we have newly designed one electric automatic perfect binding machine : Automatic Perfect Binding Machine CB920V.
This electric perfect binding machine overcomes the shortness of the manual perfect binding machine. It is more easier to operate and has upgraded working efficiency. With an impressive rate of 160 to 220 books per hour by an average operator, it's so userfriendly that new users with no training can use it as easily as a copy machine. The digital perfect binding machine can bind from 2 sheets to 400 sheets (1 1/2" thickness). Max sheet length: 12.99''/ 330mm.
This eletric perfect binding machine is special for enterprises and institutes offices. Elegant and graceful appearance, compact size, no noise, no smell are another masterpiece of this binder. This machine is now stocked in our HongKong warehouse. The machine weight is around 220lb.
www.dingword.com
2012年5月23日星期三
What is the feature of perfect binding machine with roughener unit?
Q: Perfect binding machine S320D and S460D both contain the roughener unit. What is the feature of perfect binding machine with roughener unit ?
A: The unique part of roughener unit for perfect binding machine can be used to roughen the book spine before the binding process. Through roughening process, the glue binding effect will be stronger and the finished book will looks firmer and more delicate compared with the books without roughening process.
What more, the roughener unit for S320D and S460D perfect binder is unlike other spine rougher that grinds the spine creating lots of noise and dust. Using this dust-free spine roughening unit, it opens the paper grain with very little noise and there is no paper dust. It makes the machine suitable for handling the most difficult papers and making the solid bound.
More information please visit our website :www.dingword.com
A: The unique part of roughener unit for perfect binding machine can be used to roughen the book spine before the binding process. Through roughening process, the glue binding effect will be stronger and the finished book will looks firmer and more delicate compared with the books without roughening process.
What more, the roughener unit for S320D and S460D perfect binder is unlike other spine rougher that grinds the spine creating lots of noise and dust. Using this dust-free spine roughening unit, it opens the paper grain with very little noise and there is no paper dust. It makes the machine suitable for handling the most difficult papers and making the solid bound.
More information please visit our website :www.dingword.com
Perfect Binding machine partners - Hard cover maker and Creaser
Hard cover maker
The first good partner for perfect binding machine is the Hard cover maker machine(Case book maker).As is known, the perfect binding machine is qualified for the general book binding(hard cover, soft cover, documents,ect). Howerver, usually,we will come accross customers who has a higher demand on their book making, like, delicate customerized book making, personalized case book, or CD box, photo album, restaurant menus. They may want to print photoes, logoes, artwork, text on the cover. Hard cover maker machine can help you meet your customers' critical demands and make you win more orders in the competitive market.
When choose a hard cover maker machine, you must come to realize that different models have different founctions. Some are specially used for book hard covers(like Dingword D580) , some has mutible founctions like making CD/DVD box(like Dingword SK950C). Also, they have different finish product size.
Creasing mchine
The second good partner for perfect binding machine is Creasing machine.When you make book covers , you need to crease the spines and book covers.Two line creasers, four line creasers, manual creasers, electric creasers, there is various model for you to choose. The same with the hardcover machine, you had better choose the creasing machine with the same finished product size with the perfect binding machine.
More information please visit our website :www.dingword.com
What is perfect binding
What is perfect binding ?
Perfect binding is a method of bookbinding that is utilized for many types of less expensive books, manuals, and other simple collections of documents. Unlike some binding processes that require sewing the pages into the spine of the book, perfect binding requires no sewing at all. Instead, a water-resistant adhesive is used to hold the pages in place by attaching them to the cover of the document.
The actual process of perfect binding involves aligning the individual pages of the book so that they form a perfect stack. It is not unusual for the book binder to use a clamp to hold the pages in place once they are properly aligned. The pages are then glued together along the binding side of the stack. Once the process of gluing the pages together is completed, a second application of glue is used to secure the cover to the collection of pages. When finished, perfect binding creates a clean look with a flat spine.
In most applications, perfect binding is used with less expensive binding projects. A paperback book is a prime example of the use of this binding method. The process works well with paper of varying grades, making it a good option even with paperbacks that utilize recycled or pulp paper. Along with paperback books, perfect binding is also often employed with the preparation of training manuals, course workbooks, and other documents that require some type of binding process.
In recent years, the use of perfect binding has become a viable option with heavier book covers, such as the sturdier softback covers on larger books and even books with hard covers. Part of the attraction is the lower cost, allowing book producers to sell the product at a more competitive price.
Also known as case binding, the use of perfect binding also lends itself well to smaller publishing concerns, such as desktop publishing in the home and publish on demand (POD) businesses. The equipment required to create a perfect bind is relatively simple and easy to operate. Glues used in this binding technique are also easy to work with, making the task of creating a professional look possible even by people with little binding experience.
More information please visit our website :www.dingword.com
Perfect binding is a method of bookbinding that is utilized for many types of less expensive books, manuals, and other simple collections of documents. Unlike some binding processes that require sewing the pages into the spine of the book, perfect binding requires no sewing at all. Instead, a water-resistant adhesive is used to hold the pages in place by attaching them to the cover of the document.
The actual process of perfect binding involves aligning the individual pages of the book so that they form a perfect stack. It is not unusual for the book binder to use a clamp to hold the pages in place once they are properly aligned. The pages are then glued together along the binding side of the stack. Once the process of gluing the pages together is completed, a second application of glue is used to secure the cover to the collection of pages. When finished, perfect binding creates a clean look with a flat spine.
In most applications, perfect binding is used with less expensive binding projects. A paperback book is a prime example of the use of this binding method. The process works well with paper of varying grades, making it a good option even with paperbacks that utilize recycled or pulp paper. Along with paperback books, perfect binding is also often employed with the preparation of training manuals, course workbooks, and other documents that require some type of binding process.
In recent years, the use of perfect binding has become a viable option with heavier book covers, such as the sturdier softback covers on larger books and even books with hard covers. Part of the attraction is the lower cost, allowing book producers to sell the product at a more competitive price.
Also known as case binding, the use of perfect binding also lends itself well to smaller publishing concerns, such as desktop publishing in the home and publish on demand (POD) businesses. The equipment required to create a perfect bind is relatively simple and easy to operate. Glues used in this binding technique are also easy to work with, making the task of creating a professional look possible even by people with little binding experience.
More information please visit our website :www.dingword.com
Modern Comercial Binding Types
Modern Comercial Binding Types
There are various commercial techniques in use today. Commercially-produced books today tend to be of one of four categories:
Hardcover binding
A hardcover, hardbound book has rigid covers and is stitched in the spine. Looking from the top of the spine, the book can be seen to consist of a number of signatures bound together. When the book is opened in the middle of a signature, the binding threads are visible. Signatures of hardcover books are typically octavo (a single sheet folded three times), though they may also be folio, quarto, or 16mo (see Book size). Unusually large and heavy books are sometimes bound with wire.
Until the mid-20th century, covers of mass-produced books were laid with cloth, but from that period onwards, most publishers adopted clothette, a kind of textured paper which vaguely resembles cloth but is easily differentiated on close inspection. Most cloth-bound books are now half-and-half covers with cloth covering only the spine. In that case, the cover has a paper overlap. The covers of modern hardback books are made of thick cardboard.
Some books that appeared in the mid-20th century signature-bound, appear in reprinted editions in glued-together editions. It is often difficult to find a copy of such books stitched together in their original format. They are sought for aesthetic and practical reasons.
A variation of the hardcover which is more durable is the calf-binding, where the cover is either half or fully clad in leather, usually from a calf. This is also called full-bound or, simply, leather bound.
Library binding refers to the hardcover binding of serials and paperback books intended for the rigors of library use. Though many publishers have started to provide "library binding" editions, many libraries elect to purchase paperbacks and have them rebound as hardcover books, resulting in longer life for the material.
Hard cover maker machine, click here!
Punch and Bind
Different types of the punch and bind binding include:
Wire binding is the type of binding that is used for books that will be viewed or read in an office or home type environment. The binding involves the use of a "C" shaped wire spine that is squeezed into a round shape using a wire closing device. Double wire binding has a nice look, allows books to have smooth crossover and is affordable in many colors. This binding is great for annual reports, owners manuals and software manuals. Wire bound books are made of individual sheets, each punched with a line of round or square holes on the binding edge. This type of binding uses either a 3:1 pitch hole pattern with three holes per inch or a 2:1 pitch hole pattern with two holes per inch. The three to one hole pattern is used for smaller books that are up to 9/16" in diameter while the 2:1 pattern is normally used for larger books as the holes are slightly bigger to accommodate slightly thicker, stronger wire. Once punched, the back cover is then placed on to the front cover ready for the wire binding elements (double loop wire) to be inserted. The wire is then placed through the holes. The next step involves the binder holding the book by its pages and inserting the wire into a "closer" which is basically a vise that crimps the wire closed and into its round shape. The back page can then be turned back to its correct position, thus hiding the spine of the book.
Comb Binding uses a 9/16" pitch rectangular hole pattern punched near the bound edge. A curled plastic "comb" is fed through the slits to hold the sheets together. Comb binding allows a book to be disassembled and reassembled by hand without damage. Comb supplies are typically available in a wide range of colors and diameters. The supplies themselves can be re-used or recycled. In the United States, comb binding is often referred to as 19-ring binding because it uses a total of 19 holes along the 11-inch side of a sheet of paper.
VeloBind is used to permanently rivet pages together using a plastic strip on the front and back of the document. Sheets for the document are punched with a line of holes near the bound edge. A series of pins attached to a plastic strip called a Comb feeds through the holes to the other side and then goes through another plastic strip called the receiving strip. The excess portion of the pins is cut off and the plastic heat-sealed to create a relatively flat bind method. VeloBind provides a more permanent bind than comb-binding, but is primarily used for business and legal presentations and small publications.
Spiral binding is the most economical form of mechanical binding when using plastic or metal. It is commonly used for atlases and other publications where it is necessary or desirable to be able to open the publication back on itself without breaking the spine. There are several types but basically it is made by punching holes along the entire length of the spine of the page and winding a wire helix (like a spring) through the holes to provide a fully flexible hinge at the spine. Spiral coil binding uses a number of different hole patterns for binding documents. The most common hole pattern used with this style is 4:1 pitch (4 holes per inch). However, spiral coil spines are also available for use with 3:1 pitch, 5:1 pitch and 0.400-hole patterns.
Proclick (GBC) is a relatively new binding style that was originally designed for use with a 3:1 pitch wire binding hole pattern. This type of binding uses an element that snaps shut and can be easily opened for editing purposes. The editing abilities of this style make it popular with direct sales organizations and mobile offices. Proclick is manufactured exclusively by the General Binding Corporation.
ZipBind is also manufactured by the General Binding Corporation and offers easy editing. However, the binding spines for this style are designed to work with the 9/16" plastic comb binding hole pattern. Like Proclick, Zipbind spines can easily be opened and closed without the need for a binding machine. Thus the addition and deletion of pages is a simple process provided that the pages have already been punched.
Thermally activated binding
Some of the different types of thermally activated binding include:
Perfect binding is often used, and gives a result similar to paperback books. National Geographic is one example of this type. Paperback or soft cover books are also normally bound using perfect binding. They usually consist of various sections with a cover made from heavier paper, glued together at the spine with a strong flexible glue. The sections are rough-cut in the back to make them absorb the hot glue. The other three sides are then face trimmed. This is what allows the magazine or paperback book to be opened. Mass market paperbacks (pulp paperbacks) are small (16mo size), cheaply made and often fall apart after much handling or several years. Trade paperbacks are more sturdily made, usually larger, and more expensive.(Perfect Binding Machine,click here! )
Thermal Binding uses a one piece cover with glue down the spine to quickly and easily bind documents without the need for punching. Individuals usually purchase "thermal covers" or "therm-a-bind covers" which are usually made to fit a standard size sheet of paper and come with a glue channel down the spine. The paper is placed in the cover, heated in a machine (basically a griddle), and when the glue cools, it adheres the paper to the spine. Thermal glue strips can also be purchased separately for individuals that wish to use customized/original covers. However, creating documents using thermal binding glue strips can be a tedious process which requires a scoring device and a large format printer.
A cardboard article looks like a hardbound book at first sight, but it is really a paperback with hard covers. Many books that are sold as hardcover are actually of this type. The Modern Library series is an example. This type of document is usually bound with thermal adhesive glue using a perfect binding machine. Tape Binding refers to a system that wraps and glues a piece of tape around the base of the document. A tape binding machine such as the Powis Parker Fastback or Standard Accubind system will usually be used to complete the binding process and to activate the thermal adhesive on the glue strip. However, some users also refer to Tape Binding as the process of adding a colored tape to the edge of a mechanically fastened (stapled or stitched) document.
Unibind is a variety of thermal binding that uses a special steel channel with resin rather than glue inside of it to give it a more sturdy bind to hold the pages in place. Unibind can be used to bind soft covered documents with a look that is similar to perfect binding. It can also be used for binding hardcover books and photo books. Like Thermal Binding, unibind usually requires you to purchase a one piece coverset to bind your documents. However, Unibind also offers SteelBack spines that allow you to use your own covers in the binding process. The majority of Unibinds covers can be printed on as well to give documents a unique finish. (Unibind is also the name of a International binding company)
Stitched or Sewn Binding
Types of stitched or sewn bindings:
A sewn book is constructed in the same way as a hardbound book, except that it lacks the hard covers. The binding is as durable as that of a hardbound book.
Stapling through the centerfold, also called saddle-stitching, joins a set of nested folios into a single magazine issue; most American comic books are well-known examples of this type.
Magazines are considered more ephemeral than books, and less durable means of binding them are usual. In general, the cover papers of magazines will be the same as the inner pages (self-cover)or only slightly heavier (soft cover). Most magazines are stapled or saddle-stitched; however, some are bound with perfect binding and use thermally activated adhesive.
More information please visit our website :www.dingword.com
There are various commercial techniques in use today. Commercially-produced books today tend to be of one of four categories:
Hardcover binding
A hardcover, hardbound book has rigid covers and is stitched in the spine. Looking from the top of the spine, the book can be seen to consist of a number of signatures bound together. When the book is opened in the middle of a signature, the binding threads are visible. Signatures of hardcover books are typically octavo (a single sheet folded three times), though they may also be folio, quarto, or 16mo (see Book size). Unusually large and heavy books are sometimes bound with wire.
Until the mid-20th century, covers of mass-produced books were laid with cloth, but from that period onwards, most publishers adopted clothette, a kind of textured paper which vaguely resembles cloth but is easily differentiated on close inspection. Most cloth-bound books are now half-and-half covers with cloth covering only the spine. In that case, the cover has a paper overlap. The covers of modern hardback books are made of thick cardboard.
Some books that appeared in the mid-20th century signature-bound, appear in reprinted editions in glued-together editions. It is often difficult to find a copy of such books stitched together in their original format. They are sought for aesthetic and practical reasons.
A variation of the hardcover which is more durable is the calf-binding, where the cover is either half or fully clad in leather, usually from a calf. This is also called full-bound or, simply, leather bound.
Library binding refers to the hardcover binding of serials and paperback books intended for the rigors of library use. Though many publishers have started to provide "library binding" editions, many libraries elect to purchase paperbacks and have them rebound as hardcover books, resulting in longer life for the material.
Hard cover maker machine, click here!
Punch and Bind
Different types of the punch and bind binding include:
Wire binding is the type of binding that is used for books that will be viewed or read in an office or home type environment. The binding involves the use of a "C" shaped wire spine that is squeezed into a round shape using a wire closing device. Double wire binding has a nice look, allows books to have smooth crossover and is affordable in many colors. This binding is great for annual reports, owners manuals and software manuals. Wire bound books are made of individual sheets, each punched with a line of round or square holes on the binding edge. This type of binding uses either a 3:1 pitch hole pattern with three holes per inch or a 2:1 pitch hole pattern with two holes per inch. The three to one hole pattern is used for smaller books that are up to 9/16" in diameter while the 2:1 pattern is normally used for larger books as the holes are slightly bigger to accommodate slightly thicker, stronger wire. Once punched, the back cover is then placed on to the front cover ready for the wire binding elements (double loop wire) to be inserted. The wire is then placed through the holes. The next step involves the binder holding the book by its pages and inserting the wire into a "closer" which is basically a vise that crimps the wire closed and into its round shape. The back page can then be turned back to its correct position, thus hiding the spine of the book.
Comb Binding uses a 9/16" pitch rectangular hole pattern punched near the bound edge. A curled plastic "comb" is fed through the slits to hold the sheets together. Comb binding allows a book to be disassembled and reassembled by hand without damage. Comb supplies are typically available in a wide range of colors and diameters. The supplies themselves can be re-used or recycled. In the United States, comb binding is often referred to as 19-ring binding because it uses a total of 19 holes along the 11-inch side of a sheet of paper.
VeloBind is used to permanently rivet pages together using a plastic strip on the front and back of the document. Sheets for the document are punched with a line of holes near the bound edge. A series of pins attached to a plastic strip called a Comb feeds through the holes to the other side and then goes through another plastic strip called the receiving strip. The excess portion of the pins is cut off and the plastic heat-sealed to create a relatively flat bind method. VeloBind provides a more permanent bind than comb-binding, but is primarily used for business and legal presentations and small publications.
Spiral binding is the most economical form of mechanical binding when using plastic or metal. It is commonly used for atlases and other publications where it is necessary or desirable to be able to open the publication back on itself without breaking the spine. There are several types but basically it is made by punching holes along the entire length of the spine of the page and winding a wire helix (like a spring) through the holes to provide a fully flexible hinge at the spine. Spiral coil binding uses a number of different hole patterns for binding documents. The most common hole pattern used with this style is 4:1 pitch (4 holes per inch). However, spiral coil spines are also available for use with 3:1 pitch, 5:1 pitch and 0.400-hole patterns.
Proclick (GBC) is a relatively new binding style that was originally designed for use with a 3:1 pitch wire binding hole pattern. This type of binding uses an element that snaps shut and can be easily opened for editing purposes. The editing abilities of this style make it popular with direct sales organizations and mobile offices. Proclick is manufactured exclusively by the General Binding Corporation.
ZipBind is also manufactured by the General Binding Corporation and offers easy editing. However, the binding spines for this style are designed to work with the 9/16" plastic comb binding hole pattern. Like Proclick, Zipbind spines can easily be opened and closed without the need for a binding machine. Thus the addition and deletion of pages is a simple process provided that the pages have already been punched.
Thermally activated binding
Some of the different types of thermally activated binding include:
Perfect binding is often used, and gives a result similar to paperback books. National Geographic is one example of this type. Paperback or soft cover books are also normally bound using perfect binding. They usually consist of various sections with a cover made from heavier paper, glued together at the spine with a strong flexible glue. The sections are rough-cut in the back to make them absorb the hot glue. The other three sides are then face trimmed. This is what allows the magazine or paperback book to be opened. Mass market paperbacks (pulp paperbacks) are small (16mo size), cheaply made and often fall apart after much handling or several years. Trade paperbacks are more sturdily made, usually larger, and more expensive.(Perfect Binding Machine,click here! )
Thermal Binding uses a one piece cover with glue down the spine to quickly and easily bind documents without the need for punching. Individuals usually purchase "thermal covers" or "therm-a-bind covers" which are usually made to fit a standard size sheet of paper and come with a glue channel down the spine. The paper is placed in the cover, heated in a machine (basically a griddle), and when the glue cools, it adheres the paper to the spine. Thermal glue strips can also be purchased separately for individuals that wish to use customized/original covers. However, creating documents using thermal binding glue strips can be a tedious process which requires a scoring device and a large format printer.
A cardboard article looks like a hardbound book at first sight, but it is really a paperback with hard covers. Many books that are sold as hardcover are actually of this type. The Modern Library series is an example. This type of document is usually bound with thermal adhesive glue using a perfect binding machine. Tape Binding refers to a system that wraps and glues a piece of tape around the base of the document. A tape binding machine such as the Powis Parker Fastback or Standard Accubind system will usually be used to complete the binding process and to activate the thermal adhesive on the glue strip. However, some users also refer to Tape Binding as the process of adding a colored tape to the edge of a mechanically fastened (stapled or stitched) document.
Unibind is a variety of thermal binding that uses a special steel channel with resin rather than glue inside of it to give it a more sturdy bind to hold the pages in place. Unibind can be used to bind soft covered documents with a look that is similar to perfect binding. It can also be used for binding hardcover books and photo books. Like Thermal Binding, unibind usually requires you to purchase a one piece coverset to bind your documents. However, Unibind also offers SteelBack spines that allow you to use your own covers in the binding process. The majority of Unibinds covers can be printed on as well to give documents a unique finish. (Unibind is also the name of a International binding company)
Stitched or Sewn Binding
Types of stitched or sewn bindings:
A sewn book is constructed in the same way as a hardbound book, except that it lacks the hard covers. The binding is as durable as that of a hardbound book.
Stapling through the centerfold, also called saddle-stitching, joins a set of nested folios into a single magazine issue; most American comic books are well-known examples of this type.
Magazines are considered more ephemeral than books, and less durable means of binding them are usual. In general, the cover papers of magazines will be the same as the inner pages (self-cover)or only slightly heavier (soft cover). Most magazines are stapled or saddle-stitched; however, some are bound with perfect binding and use thermally activated adhesive.
More information please visit our website :www.dingword.com
How to Choose the Right Binding Machine for Print Shop
How to Choose the Right Binding Machine for Print Shop
Many print shops want to own binding machine to meet their expanding demands of customers . “How do I choose?”, we will help you take a little of the guesswork out of selecting the best book ninder for your print shop or office. It’s sometimes difficult to find the right machine to fit your needs when there are so many models.
It all has to come together sometime. All those pages in the presentation, the employee manual, the book, the instructional guide, the schematics… They’ve all got to have some sort of binding to meet the customers budget, the readers needs and a style that looks good. But, what kind of binding machine do you need?
Well, the answer to this one is a little trickier. You may even want more than one machine. First you need to determine the type of binding that you think you’ll use most often.
Comb binders – cheap, effective. Plus, combs can be opened to add/subtract sheets.
Coil/Wire binders – Comes in a variety of colors and materials. Allows the reader to lay the book open flat and turn pages a full 360-degrees.
Unibind binding machine – Quick, slick and permanent. A steel spine at the back of the cover allows the paper edges to sink into a heated resin.
Perfect bound machines – Most paperback books at your local retailer are bound with this method. It’s glue-based and leaves a nice sturdy spine.
Once you’ve chosen a couple binding methods that you’d like to offer at your shop, consider flexibility, speed and cost.
You’ll certainly find flexibility with a combo system. A single purchase will allow you to do both comb, wire or coil (depending on the machine). However, keep size in mind. With comb or coil systems, you may not want to limit yourself to standard 8 1/2″ x 11″, so investigate the machines that can accommodate 14″ or 17″ sheets. Speed is affected by manual or automatic operation and the number of sheets that can be punched at one time.
The most crucial consideration however, is the question of cost of the binding machine. What you can sell and what your customers are willing to pay for may limit your choices. A perfect binding system is expensive initially, but costs little in upkeep. The Unibind thermal system itself is inexpensive considering the nice end product, but supplies are comparitativly high, per piece. So, remember not to merely look at the machinery that makes the binding happen. Look at the plastics and metals that make up the binding.
More information please visit our website :www.dingword.com
Many print shops want to own binding machine to meet their expanding demands of customers . “How do I choose?”, we will help you take a little of the guesswork out of selecting the best book ninder for your print shop or office. It’s sometimes difficult to find the right machine to fit your needs when there are so many models.
It all has to come together sometime. All those pages in the presentation, the employee manual, the book, the instructional guide, the schematics… They’ve all got to have some sort of binding to meet the customers budget, the readers needs and a style that looks good. But, what kind of binding machine do you need?
Well, the answer to this one is a little trickier. You may even want more than one machine. First you need to determine the type of binding that you think you’ll use most often.
Comb binders – cheap, effective. Plus, combs can be opened to add/subtract sheets.
Coil/Wire binders – Comes in a variety of colors and materials. Allows the reader to lay the book open flat and turn pages a full 360-degrees.
Unibind binding machine – Quick, slick and permanent. A steel spine at the back of the cover allows the paper edges to sink into a heated resin.
Perfect bound machines – Most paperback books at your local retailer are bound with this method. It’s glue-based and leaves a nice sturdy spine.
Once you’ve chosen a couple binding methods that you’d like to offer at your shop, consider flexibility, speed and cost.
You’ll certainly find flexibility with a combo system. A single purchase will allow you to do both comb, wire or coil (depending on the machine). However, keep size in mind. With comb or coil systems, you may not want to limit yourself to standard 8 1/2″ x 11″, so investigate the machines that can accommodate 14″ or 17″ sheets. Speed is affected by manual or automatic operation and the number of sheets that can be punched at one time.
The most crucial consideration however, is the question of cost of the binding machine. What you can sell and what your customers are willing to pay for may limit your choices. A perfect binding system is expensive initially, but costs little in upkeep. The Unibind thermal system itself is inexpensive considering the nice end product, but supplies are comparitativly high, per piece. So, remember not to merely look at the machinery that makes the binding happen. Look at the plastics and metals that make up the binding.
More information please visit our website :www.dingword.com
2012年5月1日星期二
Compare between inkwell pad printer and sealed ink cup pad printer
Compare between inkwell pad printer and sealed ink cup pad printer:
Sealed ink cup pad printer has the sealed ink cup which can keep the ink not dry after pad printing-job done. Users can use the ink next time even if you do not clean the remaining ink.
However, the inkwell pad printer does not have the sealed cup and the ink will be dry after pad printing job done. Users need to clean the ink after pad printing process and add new ink in next time printing.
In price, the inkwell pad printer is cheaper than sealed ink cup pad printer.
More information about pad printer, please visit our webiste: www.dingword.com
Sealed ink cup pad printer has the sealed ink cup which can keep the ink not dry after pad printing-job done. Users can use the ink next time even if you do not clean the remaining ink.
However, the inkwell pad printer does not have the sealed cup and the ink will be dry after pad printing job done. Users need to clean the ink after pad printing process and add new ink in next time printing.
In price, the inkwell pad printer is cheaper than sealed ink cup pad printer.
More information about pad printer, please visit our webiste: www.dingword.com
Basics about pad printing and pad printer
Pad printing is an indirect offset (gravure) printing process that involves an image being transferred from the printing plate (cliche) via a silicone pad onto a substrate (surface to be printed). There are two common methods used in inking the plates: the open inkwell system and the sealed ink cup (also known as closed cup) system.
Open ink well systems (older technology) use a trough (ink well) for the ink supply, located behind the printing plate. A flood bar pushes a pool of ink over the plate, and a doctor blade removes the ink from the plate surface, leaving ink on the etched plate area ready for the pad to pick up.
Sealed ink cup systems (latest technology) employ a sealed container (ink cup), which acts as the ink supply, flood bar and doctor blade all in one. A ceramic ring with a highly polished working edge provides the seal against the printing plate.
The Printing Pads are three dimensional objects typically molded of silicone rubber. They function as a transfer vehicle, picking up ink from the printing plate, and transferring it to the part (substrate). They vary in shape depending on the application. There are three main shape groups: "round pads", long narrow pads called "bar pads", and miscellaneous shapes (square, rectangular, etc.) called "loaf pads". Within each group there are three size categories: small, medium, and large size pads. It is also possible to engineer custom-shaped pads to meet special application requirements.
The Image Plates are used to contain the desired artwork "image" etched in its surface. Their function is to hold ink in this etched cavity, allowing the pad to pick up this ink as a film in the shape of the artwork, which is then transferred to the substrate. There are two main types of printing plate materials: photopolymer and steel. Photopolymer plates are the most popular, providing a good do-it-yourself option. These are typically used in short to medium production runs. Steel plates come in two choices: thin steel for medium to long runs, and thick steel for very long runs. Both steel plate types are generally processed by the plate supplier as it involves the use of specialized equipment.
The Ink is used to mark or decorate parts. It come in different chemical families to match the type of material to be printed (please consult the substrate compatibility chart for selection). Pad printing inks are "solvent-based" and require mixing with additives at the time of use. They typically dry to the touch in seconds although complete drying (cure) might take a substantially longer period of time. Climatic conditions will significantly affect the performance of any pad printing ink, please bear this in mind when planning the location of your pad printer. Always consult Federal, State and local regulations regarding proper handling, storage and disposal of inks.
The Substrate is the technical name used to address any parts or materials to be printed. As explained in the "Inks" section above, it is critical to match substrates and ink series as to their chemical compatibility. Typically you will need a "jig" or "fixture" to hold and support your substrate in order to ensure good quality printing. Note that substrates need to be clean and free from surface contamination to allow proper ink adhesion.
This introduction to pad printing serves to provide the press operator with a basic working knowledge of pad printing, the pad printing process and the key elements of pad printing. More in-depth knowledge can be obtained by consulting with your operator's manual, watching our training videos, reading through the additional information contained in these pages and through the process of gaining experience.
Know more about pad printing and pad printer, visit our website: www.dingword.com
Open ink well systems (older technology) use a trough (ink well) for the ink supply, located behind the printing plate. A flood bar pushes a pool of ink over the plate, and a doctor blade removes the ink from the plate surface, leaving ink on the etched plate area ready for the pad to pick up.
Sealed ink cup systems (latest technology) employ a sealed container (ink cup), which acts as the ink supply, flood bar and doctor blade all in one. A ceramic ring with a highly polished working edge provides the seal against the printing plate.
The Printing Pads are three dimensional objects typically molded of silicone rubber. They function as a transfer vehicle, picking up ink from the printing plate, and transferring it to the part (substrate). They vary in shape depending on the application. There are three main shape groups: "round pads", long narrow pads called "bar pads", and miscellaneous shapes (square, rectangular, etc.) called "loaf pads". Within each group there are three size categories: small, medium, and large size pads. It is also possible to engineer custom-shaped pads to meet special application requirements.
The Image Plates are used to contain the desired artwork "image" etched in its surface. Their function is to hold ink in this etched cavity, allowing the pad to pick up this ink as a film in the shape of the artwork, which is then transferred to the substrate. There are two main types of printing plate materials: photopolymer and steel. Photopolymer plates are the most popular, providing a good do-it-yourself option. These are typically used in short to medium production runs. Steel plates come in two choices: thin steel for medium to long runs, and thick steel for very long runs. Both steel plate types are generally processed by the plate supplier as it involves the use of specialized equipment.
The Ink is used to mark or decorate parts. It come in different chemical families to match the type of material to be printed (please consult the substrate compatibility chart for selection). Pad printing inks are "solvent-based" and require mixing with additives at the time of use. They typically dry to the touch in seconds although complete drying (cure) might take a substantially longer period of time. Climatic conditions will significantly affect the performance of any pad printing ink, please bear this in mind when planning the location of your pad printer. Always consult Federal, State and local regulations regarding proper handling, storage and disposal of inks.
The Substrate is the technical name used to address any parts or materials to be printed. As explained in the "Inks" section above, it is critical to match substrates and ink series as to their chemical compatibility. Typically you will need a "jig" or "fixture" to hold and support your substrate in order to ensure good quality printing. Note that substrates need to be clean and free from surface contamination to allow proper ink adhesion.
This introduction to pad printing serves to provide the press operator with a basic working knowledge of pad printing, the pad printing process and the key elements of pad printing. More in-depth knowledge can be obtained by consulting with your operator's manual, watching our training videos, reading through the additional information contained in these pages and through the process of gaining experience.
Know more about pad printing and pad printer, visit our website: www.dingword.com
Starting a Pad Printing Business
Have you ever wondered about pad printing? In theory, it’s a basic process of transferring two-dimensional images into three-dimensional objects. In actual practice, there are numerous variables affecting machine performance, productivity, and image quality.
Moreover, printing substrate, print speed, doctor blade, ink, and plate should also be considered. We can show you how to start a Pad printing business here.
Arguably, one of the versatile printing machines today is a pad printer. pad printing is not only constrained to specific materials or flat surfaces, in fact, these machines can print into diverse products such as pens, calculators, clocks, mobile phones, watches, golf balls, and thousands of everyday items. You can pad print into any shape of product and virtually into any substrate material.
Pad Printing Business Guide
Printing into various promotional products can be a lucrative and exciting business. All you need is good quality printing equipment that is reliable, upgradeable, versatile, and easy to use. You can find different kinds of pad printers in the market today.
Pad printing is extensively used not only in promotional product printing but in industrial marking as well. Since there is a huge growth in promotional and corporate gifts, you can advertise your business to retail and wholesale clients at the same time. You may be concerned that this is a complex skill to learn but it will not be so if you choose a machine that has high quality training tools to help your business run in no time.
Startup a Pad Printing Business
Truly, the most important part of starting a pad printing business is the machine that you will use for creating the finished products. Here are some considerations for you to ensure that you are maximizing the supplies and equipments available for you:
Printing Subtrates – the material or substrate of the item where you will print on should be fully understood. Different subtrates use various inks for wear-resistance and adhesion.
Press Adjustments – automated machines have separate adjustments or control for ink impression and pickup. It’s prudent to start with light pressure and slow speed settings, increasing as needed.
Doctor Blade Preparation & Care – doctor blades are used to remove the ink from the surface of the plate; therefore, this should not contain cracks or nicks to prevent plate damage. Always clean them thoroughly.
Printing Pads – in many standard configurations, silicone printing pads may be custom manufactured in order to suit your need. They come in different hardness levels.
Ink Formulation – use the ink that’s specially formulated for the substrate you’re printing on. It’s also important to follow directions to achieve drying properties and optimal adhesion.
Pad Printing Plates – the aluminum photo-polymer plates are easy to use and inexpensive. On the other hand, machine engraved metal plates can be more expensive but they can easily handle high volume projects.
Know more about pad printing business, visit our website: www.dingword.com
Moreover, printing substrate, print speed, doctor blade, ink, and plate should also be considered. We can show you how to start a Pad printing business here.
Arguably, one of the versatile printing machines today is a pad printer. pad printing is not only constrained to specific materials or flat surfaces, in fact, these machines can print into diverse products such as pens, calculators, clocks, mobile phones, watches, golf balls, and thousands of everyday items. You can pad print into any shape of product and virtually into any substrate material.
Pad Printing Business Guide
Printing into various promotional products can be a lucrative and exciting business. All you need is good quality printing equipment that is reliable, upgradeable, versatile, and easy to use. You can find different kinds of pad printers in the market today.
Pad printing is extensively used not only in promotional product printing but in industrial marking as well. Since there is a huge growth in promotional and corporate gifts, you can advertise your business to retail and wholesale clients at the same time. You may be concerned that this is a complex skill to learn but it will not be so if you choose a machine that has high quality training tools to help your business run in no time.
Startup a Pad Printing Business
Truly, the most important part of starting a pad printing business is the machine that you will use for creating the finished products. Here are some considerations for you to ensure that you are maximizing the supplies and equipments available for you:
Printing Subtrates – the material or substrate of the item where you will print on should be fully understood. Different subtrates use various inks for wear-resistance and adhesion.
Press Adjustments – automated machines have separate adjustments or control for ink impression and pickup. It’s prudent to start with light pressure and slow speed settings, increasing as needed.
Doctor Blade Preparation & Care – doctor blades are used to remove the ink from the surface of the plate; therefore, this should not contain cracks or nicks to prevent plate damage. Always clean them thoroughly.
Printing Pads – in many standard configurations, silicone printing pads may be custom manufactured in order to suit your need. They come in different hardness levels.
Ink Formulation – use the ink that’s specially formulated for the substrate you’re printing on. It’s also important to follow directions to achieve drying properties and optimal adhesion.
Pad Printing Plates – the aluminum photo-polymer plates are easy to use and inexpensive. On the other hand, machine engraved metal plates can be more expensive but they can easily handle high volume projects.
Know more about pad printing business, visit our website: www.dingword.com
Start pad printing business from only $720
Start Your Own Pad Printing Business in Just $ 720 ? Is it possible? Yes, you can realize it from Dingword. Pad Printing is a process that utilizes a rubber pad to transfer an image from a plate onto the substrate. Due to the flexible nature of the rubber pad we can transfer image onto any irregular shaped surfaces.
We offer complete pad printing business start up kits from $720 to more.
This $720 pad printing business start up kit includes:
1. Manual sealed ink cup pad printer
2. UV plate maker
3. Pad printing rubber pads
4. Pad printing polymer plates
5. Inkjet printable films
You only need to buy the pad printing ink in your local market, you can start your own pad printing business. You can start it by home-based or a workshop.
Know more about the business, visit our website: www.dingword.com
We offer complete pad printing business start up kits from $720 to more.
This $720 pad printing business start up kit includes:
1. Manual sealed ink cup pad printer
2. UV plate maker
3. Pad printing rubber pads
4. Pad printing polymer plates
5. Inkjet printable films
You only need to buy the pad printing ink in your local market, you can start your own pad printing business. You can start it by home-based or a workshop.
Know more about the business, visit our website: www.dingword.com
Dingword Inc. Introduction
Dingword Inc. is a company engaged in printing equipment business which has branches in Canada, USA and China. We provide customers first-class products and services in printing business no matter they are Printing Business Companies of different varieties, departments of Commercial and Financial Institutes, government offices, or small household printing owners.
With the goal of save money and provide best service for customers, we have successfully and satisfactorily provided equipments and services for more than 1200 businesses over the world. Our customers are mainly located in Canada, USA, Australia and Europe.
We provide pad printers, laminators, binding machines, paper cutters & more. Find discount office supplies, paper shredders, laminators, binding machines, paper cutters, paper folding machines,We guarantee our prices and your satisfaction!
Our character is to provide one step solution for all the customers. That is why we not only sell equipments but also provide a series of services for you, from equipment, to parts and accessories, to artwork conversion, to technical support.
Because all products Direct from the our factory or other Manufacturers in China.We can help you: get the right equipment at the lower price—to get your business done right.
We have major accounts with DHL UPS TNT EMS . Thanks to our massive shipment we have great discounts off the normal shipping rates. which allows us to offer you the lowest courier prices, saving your money on shipping.
Your satisfaction is our goal.
Company website: www.dingword.com
Business email: dingstore@hotmail.com
Phone: 4167291989
Address:
Canada warehouse:
Scarborough
ON
Canada
M1X 1G5
USA warehouse:
Buffalo New York
U.S.A 14206
China Factory:
Guangzhou, China,510410.
Phone: +86 13598879451
With the goal of save money and provide best service for customers, we have successfully and satisfactorily provided equipments and services for more than 1200 businesses over the world. Our customers are mainly located in Canada, USA, Australia and Europe.
We provide pad printers, laminators, binding machines, paper cutters & more. Find discount office supplies, paper shredders, laminators, binding machines, paper cutters, paper folding machines,We guarantee our prices and your satisfaction!
Our character is to provide one step solution for all the customers. That is why we not only sell equipments but also provide a series of services for you, from equipment, to parts and accessories, to artwork conversion, to technical support.
Because all products Direct from the our factory or other Manufacturers in China.We can help you: get the right equipment at the lower price—to get your business done right.
We have major accounts with DHL UPS TNT EMS . Thanks to our massive shipment we have great discounts off the normal shipping rates. which allows us to offer you the lowest courier prices, saving your money on shipping.
Your satisfaction is our goal.
Company website: www.dingword.com
Business email: dingstore@hotmail.com
Phone: 4167291989
Address:
Canada warehouse:
Scarborough
ON
Canada
M1X 1G5
USA warehouse:
Buffalo New York
U.S.A 14206
China Factory:
Guangzhou, China,510410.
Phone: +86 13598879451
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